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CN-121989342-A - Prefabricated slide rail brick make-up machine of heating furnace

CN121989342ACN 121989342 ACN121989342 ACN 121989342ACN-121989342-A

Abstract

The invention discloses a prefabricated slide rail brick forming machine of a heating furnace, and relates to the technical field of heating furnace processing. The prefabricated slide rail brick forming machine of the heating furnace comprises a fixing frame, wherein a rack is fixedly arranged on the outer wall of the top of the fixing frame, a first servo motor is fixedly arranged on the outer wall of the top of the rack, a rotating rod is rotatably arranged at the top and the bottom of the fixing frame, an output shaft of the first servo motor penetrates through the top of the rack and is fixedly arranged at the top end of the rotating rod, and a workbench and a disc are fixedly arranged on the outer wall of the rotating rod. The prefabricated slide rail brick forming machine of the heating furnace integrates full-flow automatic mechanisms of feeding, powder spraying, extrusion forming, material ejection and discharging, and does not need to manually participate in links such as raw material throwing, brick taking out and the like. The feeding assembly and the powder spraying assembly drive the spiral piece to convey materials through the servo motor, so that accurate quantitative supply of raw materials and dry ash is realized, the problem of non-uniformity of manual feeding is avoided, the production efficiency is greatly improved, and the requirement of large-scale production is met.

Inventors

  • Xiao Linyao
  • HU ZHONGHUA
  • LI YI
  • HUANG WEI

Assignees

  • 重庆力耀耐火材料有限公司

Dates

Publication Date
20260508
Application Date
20260204

Claims (10)

  1. 1. The utility model provides a prefabricated slide rail brick make-up machine of heating furnace, including mount (1), the top outer wall fixed mounting of mount (1) has frame (2), the top outer wall fixed mounting of frame (2) has first servo motor (3), the top and the bottom rotation of mount (1) install bull stick (4), the output shaft of first servo motor (3) runs through the top of frame (2) and with the top fixed mounting of bull stick (4), the outer wall fixed mounting of bull stick (4) has workstation (5) and disc (6), the shaping groove has been seted up at the top of workstation (5), its characterized in that still includes: the extrusion assembly is arranged above the forming groove, the ejection assembly is arranged at the bottom of the forming groove, the extrusion assembly is matched with the first servo motor (3), the rotating rod (4) and the extrusion assembly to be used for extrusion forming of the sliding rail bricks, and the extrusion assembly is matched with the first servo motor (3), the rotating rod (4) and the ejection assembly to be used for ejection of the forming groove of the formed sliding rail bricks; the pushing assembly is arranged on the fixing frame (1) and the rotating rod (4), and is used for discharging sliding rail bricks on the workbench (5) through the cooperation of the first servo motor (3), the rotating rod (4) and the pushing assembly; The feeding component and the powder spraying component are arranged at the rear side of the fixing frame (1).
  2. 2. The prefabricated slide rail brick molding machine of heating furnace of claim 1, wherein the extrusion assembly comprises a pressing plate (22), a second telescopic rod (23), a second wheel frame (24), a second roller (25), a second spring (26) and a second convex plate (27), wherein the second telescopic rod (23) is slidably arranged on the disc (6), the pressing plate (22) is fixedly arranged at the bottom end of the second telescopic rod (23), the second roller frame (24) is fixedly arranged at the top end of the second telescopic rod (23), the second roller (25) is rotatably arranged on the second wheel frame (24), the second spring (26) is sleeved on the outer wall of the second telescopic rod (23), the second spring (26) is arranged between the disc (6) and the second wheel frame (24), the second convex plate (27) is fixedly arranged at the top of the fixing frame (1), and the second roller (25) is in contact with the second convex plate (27).
  3. 3. The prefabricated slide rail brick molding machine of heating furnace of claim 2, wherein the liftout subassembly includes discharge plate (16), first telescopic link (17), first wheel carrier (18), first gyro wheel (19), first spring (20) and first flange (21), first telescopic link (17) slidable mounting is in the bottom of shaping groove, discharge plate (16) fixed mounting is in the top of first telescopic link (17), first wheel carrier (18) fixed mounting is in the bottom of first telescopic link (17), first gyro wheel (19) rotate and install on first wheel carrier (18), first spring (20) cover is located the outer wall of first telescopic link (17), and first spring (20) are located between workstation (5) and first wheel carrier (18), first flange (21) fixed mounting is in the bottom of mount (1), first gyro wheel (19) are contacted with first flange (21).
  4. 4. The prefabricated slide rail brick molding machine of heating furnace of claim 3, wherein the pushing component comprises a rotary rod (28), a bending plate (29), a first gear (30) and a second gear (31), wherein the rotary rod (28) is rotatably arranged at the top of the fixed frame (1), the bending plate (29) and the first gear (30) are fixedly arranged on the outer wall of the rotary rod (28), the second gear (31) is fixedly arranged on the outer wall of the rotary rod (4), and the second gear (31) is meshed with the first gear (30).
  5. 5. The prefabricated slide rail brick molding machine of heating furnace of claim 4, wherein the material loading subassembly includes raw material tank (7), second pivot (12) and second flight (13), and raw material tank (7) fixed mounting is in the rear side of mount (1), and second pivot (12) are installed in the front and back side of raw material tank (7) in the rotation, and second flight (13) fixed mounting is in the outer wall of second pivot (12), and second flight (13) are contacted with the inner wall of raw material tank (7).
  6. 6. The prefabricated slide rail brick molding machine of heating furnace of claim 5, wherein the powder spraying component comprises a dry ash box (8), a first rotating shaft (10) and a first spiral sheet (11), wherein the dry ash box (8) is fixedly arranged on the rear side of the fixing frame (1), the first rotating shaft (10) is rotatably arranged on the front side and the rear side of the dry ash box (8), the first spiral sheet (11) is fixedly arranged on the outer wall of the first rotating shaft (10), and the first spiral sheet (11) is in contact with the inner wall of the dry ash box (8).
  7. 7. The prefabricated slide rail brick molding machine of heating furnace of claim 6, wherein the front side outer wall of the dry ash box (8) is fixedly provided with a second servo motor (9), an output shaft of the second servo motor (9) is fixedly arranged at one end of a first rotating shaft (10), the outer wall of the first rotating shaft (10) is fixedly provided with a first synchronous wheel (14), the outer wall of the second rotating shaft (12) is fixedly provided with a second synchronous wheel (15), the outer walls of the first synchronous wheel (14) and the second synchronous wheel (15) are sleeved with synchronous belts (33), and the synchronous belts (33) are meshed with the first synchronous wheel (14) and the second synchronous wheel (15).
  8. 8. The prefabricated slide rail brick molding machine for heating furnaces as claimed in claim 7, wherein a raw material opening is formed in the bottom of the raw material box (7), a dry ash opening is formed in the bottom of the dry ash box (8), and the raw material opening and the dry ash opening are both in contact with the top of the workbench (5).
  9. 9. A prefabricated slide rail brick molding machine for a heating furnace according to claim 8, wherein the screw pitch of the second screw plate (13) is larger than the screw pitch of the first screw plate (11).
  10. 10. The prefabricated slide rail brick molding machine for the heating furnace according to claim 9, wherein a material guide plate (32) is arranged on the front side of the workbench (5), and the bottom of the material guide plate (32) is fixedly arranged with the bottom of the fixing frame (1).

Description

Prefabricated slide rail brick make-up machine of heating furnace Technical Field The invention relates to the technical field of heating furnace processing, in particular to a prefabricated slide rail brick forming machine of a heating furnace. Background The heating furnace is used as key heat energy equipment in the fields of metallurgy, machining, chemical industry, electric power and the like, and generates heat through fuel combustion or electric energy conversion so as to realize heating treatment of materials, workpieces or media. The slide rail brick is used as a core refractory material product of the bottom of the heating furnace and is mainly used for supporting materials such as billets and the like to stably slide in the heating process, and the quality and the forming efficiency of the slide rail brick directly influence the operation stability and the production efficiency of the heating furnace. For example, the Chinese patent document CN104162926B is a brick making and forming machine. The brick making forming machine comprises a frame, a vibrating platform mechanism, a die frame, a pressure head connecting piece, a connecting plate, a pressure head driving mechanism and a sleeve, wherein the sleeve capable of moving up and down is sleeved outside the pressure head connecting piece, the outer side wall of the sleeve is aligned with the outer side wall of the pressure head, when a base material is pressed, the base material retained on a die frame chamfer and a die frame rib cannot fall onto the pressure head and the pressure head connecting piece during vibration and demolding, and therefore the base material cannot be mixed with a secondarily pressed fabric to be pressed, and the condition that the product quality is unqualified is avoided. The forming machine can realize the basic brick making and pressing function, but the raw materials are manually poured into the die, and after the raw materials are stamped and formed, the sliding rail bricks are manually taken out by workers, and the whole production process depends on manual whole participation. This not only leads to production efficiency low, is difficult to satisfy the scale production demand, still probably influences the shaping precision and the quality stability of slide rail brick because of manual operation's difference, has increased human cost and operation safety risk simultaneously. Disclosure of Invention The invention aims to provide a prefabricated slide rail brick forming machine of a heating furnace, which aims to solve the problems in the background technology. The prefabricated slide rail brick forming machine comprises a fixing frame, wherein a rack is fixedly arranged on the outer wall of the top of the fixing frame, a first servo motor is fixedly arranged on the outer wall of the top of the rack, a rotating rod is rotatably arranged at the top and the bottom of the fixing frame, an output shaft of the first servo motor penetrates through the top of the rack and is fixedly arranged at the top of the rotating rod, a workbench and a disc are fixedly arranged on the outer wall of the rotating rod, a forming groove is formed in the top of the workbench, the prefabricated slide rail brick forming machine further comprises an extrusion assembly arranged above the forming groove, a material ejection assembly arranged at the bottom of the forming groove is used for extrusion forming of slide rail bricks through the cooperation of the first servo motor, the rotating rod and the material ejection assembly, a material ejection assembly arranged on the fixing frame and the rotating rod is used for ejection of the formed slide rail bricks through the cooperation of the first servo motor, the rotating rod and the material ejection assembly, and a material ejection assembly arranged on the rear side of the fixing frame. Preferably, the extrusion assembly comprises a pressing plate, a second telescopic rod, a second wheel frame, a second roller, a second spring and a second convex plate, wherein the second telescopic rod is slidably arranged on the disc, the pressing plate is fixedly arranged at the bottom end of the second telescopic rod, the second wheel frame is fixedly arranged at the top end of the second telescopic rod, the second roller is rotatably arranged on the second wheel frame, the second spring is sleeved on the outer wall of the second telescopic rod, the second spring is positioned between the disc and the second wheel frame, the second convex plate is fixedly arranged at the top of the fixing frame, and the second roller is in contact with the second convex plate and used for extruding raw materials in the forming groove into prefabricated brick blanks. Preferably, the liftout subassembly includes flitch, first telescopic link, first wheel carrier, first gyro wheel, first spring and first flange, first telescopic link slidable mounting is in the bottom of shaping groove, flitch fixed mounting is in the top of