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CN-121989420-A - Skid-mounted nonmetal composite pipe production device capable of being transported

CN121989420ACN 121989420 ACN121989420 ACN 121989420ACN-121989420-A

Abstract

The invention provides a skid-mounted nonmetal composite pipe production device capable of being transported, which belongs to the technical field of pipeline transportation and comprises an extruding unit, a sizing cooling unit, a spray cooling unit, a caterpillar traction unit, a reinforcing layer unit, a protection layer unit, a caterpillar traction unit and a cutting unit which are sequentially connected according to working procedures, wherein each unit is respectively arranged in a corresponding container box of a transport standard, and each unit is disassembled and each disassembled part is arranged in each container according to a preset position. The flexible composite pipe can be disassembled through each unit, the components of each unit are installed in the corresponding box bodies according to a certain arrangement mode, the components can be transported to a production site at any time through each box body, after the installation of each unit device is completed, the continuous production of the flexible composite pipe on the construction site can be realized, the continuous production of one pipeline from the starting point to the end point can be realized according to the laying length of the pipeline, the joint is not needed in the middle, the construction efficiency is improved, and the failure risk is reduced.

Inventors

  • KONG LUSHI
  • LI HOUBU
  • QI GUOQUAN
  • YAN CHANGLIANG
  • DING NAN
  • SHAO XIAODONG

Assignees

  • 中国石油天然气集团有限公司
  • 中国石油集团工程材料研究院有限公司
  • 新疆中石油管业工程有限公司

Dates

Publication Date
20260508
Application Date
20241106

Claims (12)

  1. 1. The skid-mounted nonmetal composite pipe production device capable of being transported is characterized by comprising an extruding unit (1), a sizing cooling unit (2), a spraying cooling unit (3), a caterpillar traction unit (4), a reinforcing layer unit (5), a protection layer unit (6), a whole pipe caterpillar traction unit (7) and a cutting unit (8) which are sequentially connected according to working procedures, wherein each unit is respectively arranged in a corresponding container body of each transport standard container, and each unit is disassembled and each disassembled part is arranged in the container body of each transport standard container according to a preset position.
  2. 2. The transportable skid-mounted nonmetallic composite pipe production device according to claim 1, wherein the extruder unit (1) comprises a main machine part and a batching part, the main machine part is arranged on one side of a first box body, and the batching part is arranged on the other side of the first box body.
  3. 3. The transportable skid-mounted nonmetallic composite pipe production device according to claim 2, wherein the main machine part comprises a first main machine (104), a second main machine (109), a lining pipe mold (102) and an operation table (101), the first main machine (104) and the second main machine (109) are installed on a first floor (113) of the first box body at intervals, the first main machine (104) is close to one side of the first box body, the lining pipe mold (102) is installed on the other side of the first box body, the lining pipe mold (102) is located between the first main machine (104) and the second main machine (109), the operation table (101) is installed at one corner of the first box body and close to the first main machine (104) and the lining pipe mold (102), and the batching part is arranged in the first box body close to the second main machine (109).
  4. 4. A transportable skid-mounted non-metallic composite pipe production device according to claim 3, characterized in that the batching section comprises two stacked bins (106), a first power distribution cabinet (108), a protection plate (111), a first drying bin (103) and a second drying bin (114), the first drying bin (103) is mounted on the floor (113) of the first bin and between the first host (104) and the operation table (101), the first drying bin (103) is located below the first host (104), the second drying bin (114) is mounted at the other corner of the first bin and close to the second host (109), and the lining pipe mould (102), the operation table (101) and the second drying bin (114) are on the same side, the bins (106) are mounted at the corners of the first bin and close to the first host (104), the first power distribution cabinet (108) and the protection plate (111) are mounted at the same side of the first bin and parallel to the second host (109).
  5. 5. The transportable skid-mounted nonmetallic composite pipe production device according to claim 1, characterized in that the sizing cooling unit (2) comprises a sizing cooling box (201), a sliding rail (205) and a fixed block (208), the sliding rail (205) is installed on a second floor (206) of a second box body through the fixed block (208), and the sizing cooling box (201) is installed on the sizing cooling box (201).
  6. 6. The transportable skid-mounted nonmetallic composite pipe production device according to claim 1, wherein the spray cooling unit (3) comprises a liner spray box (301), a plurality of winder trays (302), a bracket (307), a cooling water circulation box (309), an air drying box (311), a compressed air tank (312) and a distribution box (313), wherein the liner spray box (301) is mounted on a third box body such that the liner spray box (301) is suspended above a third floor (308) of the third box body, a plurality of winder trays (302) are located on one side of the third box body, the bracket (307) is disposed on the third floor (308), and the winder trays (302) are fixed on the bracket (307), the cooling water circulation box (309), the air drying box (311), the compressed air tank (312) and the distribution box (313) are sequentially mounted on opposite sides of the winder trays (302), and the distribution box (313) is located at a corner of the third box body.
  7. 7. The transportable skid-mounted nonmetallic composite pipe production device according to claim 1, characterized in that the belt tractor unit (4) comprises a lining pipe crawler (401) and a cooling water circulator (403), the lining pipe crawler (401) and the cooling water circulator (403) are respectively installed on a fourth bottom plate (406) of a fourth box body, and a space is reserved between the lining pipe crawler (401) and the cooling water circulator (403).
  8. 8. The transportable skid-mounted nonmetallic composite pipe production device according to claim 1, wherein the reinforcement layer unit comprises a winding machine main unit (501), a supporting frame (502), a first heater (503), two material changing tables (509) and two second power distribution cabinets (504), wherein the winding machine main unit (501) is installed on a fifth floor of a fifth box body through the supporting frame (502), the first heater (503) is installed on the supporting frame (502), the two material changing tables (509) are respectively located on two sides of the supporting frame (502), the two second power distribution cabinets (504) are respectively installed on the fifth floor in parallel and close to two sides of the fifth box body, and the two second power distribution cabinets (504) are located between the supporting frame (502) and one of the material changing tables (509).
  9. 9. The transportable skid-mounted nonmetallic composite pipe production device according to claim 1, wherein the protective layer unit comprises a cooling circulation device (602), an extruder main unit (603), a whole pipe cooling box (604), a right-angle machine head (605), a second heater (607), a third power distribution cabinet (609), a guardrail (613) and a drying hopper (614), the cooling circulation device (602) is arranged in a sixth box body and is close to one side of the sixth box body, the extruder main unit (603) is arranged on the cooling circulation device (602), the whole pipe cooling box (604), the right-angle machine head (605) and the second heater (607) are sequentially arranged in the sixth box body and are parallel to the extruder main unit (603), the drying hopper (614) and the third power distribution cabinet (609) are respectively arranged on a sixth floor (610) of the sixth box body and are respectively close to each side of the box body, and the guardrail (613) is arranged on the sixth floor (610).
  10. 10. The transportable skid-mounted nonmetallic composite pipe production device according to claim 1, characterized in that the whole pipe crawler unit (7) comprises a crawler (801) and an air compressor (803), and the crawler (801) and the air compressor (803) are respectively installed in a seventh box.
  11. 11. The transportable skid-mounted non-metallic composite pipe production device according to claim 1, characterized in that the cutting unit (8) is placed in an eighth box and the other components are placed in the eighth box.
  12. 12. The transportable skid-mounted non-metal composite pipe production device according to claim 1, further comprising a container, a positioning frame, a connecting rod (1001), a first frame base (1002), a first elevator (1003), a second frame base (1004) and a second elevator, wherein the positioning frame is stacked in the container, and the connecting rod (1001), the first frame base (1002), the first elevator (1003), the second frame base (1004) and the second elevator are placed in the container according to a preset.

Description

Skid-mounted nonmetal composite pipe production device capable of being transported Technical Field The invention belongs to the field of transportation and manufacturing pipeline equipment, and particularly relates to a transportable skid-mounted nonmetal composite pipe production device. Background At present, flexible composite pipes are produced in factories, and after the production is completed, coils are required to be transported to a construction site and laid. With the increase of the caliber of the flexible composite pipe, the bending radius is increased, the length of the flexible composite pipe coiled by the wire coil with the same size is shortened, the transportation benefit is reduced, the device is transported to a construction site for on-site generation, and a transportation pipeline is not needed, but the transportation is more inconvenient due to the fact that the parts of the production device are more and the volume is larger. Disclosure of Invention The invention provides a transportable skid-mounted nonmetal composite pipe production device which comprises an extrusion unit, a sizing cooling unit, a spray cooling unit, a caterpillar traction unit, a reinforcing layer unit, a protection layer unit, a whole pipe caterpillar traction unit and a cutting unit which are sequentially connected according to procedures, wherein each unit is respectively arranged in a corresponding container body of a respective transport standard container, and each unit is disassembled and each disassembled part is arranged in the container body of the respective transport standard container according to a preset position. Optionally, the extruder unit includes host computer portion and batching portion, host computer portion sets up in one side of first box, batching portion set up in the opposite side of first box. Optionally, the host portion includes first host computer, second host computer, interior bushing pipe mould and operation panel, first host computer with the second host computer interval install in on the first floor of first box, first host computer is close to one side of first box, interior bushing pipe mould install in the opposite side of first box, and make interior bushing pipe mould is located between first host computer and the second host computer, the operation panel install in one corner of first box falls and is close to first host computer with interior bushing pipe mould, the batching portion set up in being close to second host computer place in the first box. Optionally, the batching portion includes two workboxes that stack, first switch board, guard plate, first dry hopper and second dry hopper, first dry hopper install in on the floor of first box and between first host computer with the operation panel, first dry hopper is located the below of first host computer, second dry hopper install in another corner of first box and be close to the second host computer, just lining pipe mould, the operation panel with the second dry hopper is in same side, the workbox install in the corner of first box and be close to first host computer, first switch board with the guard plate install in same side of first box, just the second host computer with the guard plate is parallel. Optionally, the sizing cooling unit comprises a sizing cooling box, a sliding rail and a fixed block, wherein the sliding rail is arranged on a second floor of the second box body through the fixed block, and the sizing cooling box is arranged on the sizing cooling box. Optionally, the spray cooling unit includes inside lining pipe spray box, a plurality of coiler charging tray, support, cooling water circulation case, air drying case, compressed air jar and block terminal, the inside lining pipe spray box is installed on the third box and makes the inside lining pipe spray box unsettled in the third floor top of third box, a plurality of coiler charging tray is located on one side of third box, the support sets up on the third floor, just coiler charging tray is fixed on the support, cooling water circulation case air drying case compressed air jar with the block terminal install in proper order in the offside of coiler charging tray, the block terminal is located the corner of third box. Optionally, the belt traction unit comprises a lining pipe caterpillar traction machine and a cooling water circulation machine, wherein the lining pipe caterpillar traction machine and the cooling water circulation machine are respectively arranged on a fourth bottom plate of the fourth box body, and a space is reserved between the lining pipe caterpillar traction machine and the cooling water circulation machine. Optionally, the enhancement layer unit includes coiler host computer, support frame, first heater, two reloading stations and two second switch boards, coiler host computer passes through the support frame is installed on the fifth floor of fifth box, first heater install in on the support frame, two the reloading