CN-121989544-A - Preparation method and application of vacuum insulation panel
Abstract
The application relates to a preparation method and application of a vacuum insulation panel, and belongs to the technical field of heat insulation materials. The method comprises the steps of providing a film material and at least one vacuum heat-insulating core material, bonding one surface of the vacuum heat-insulating core material to the film material, bonding the film material to the other surface of the vacuum heat-insulating core material under a vacuum environment, and packaging the film material around the vacuum heat-insulating core material, so that the vacuum heat-insulating core material is sealed in a vacuum cavity formed by the film material, and thus the vacuum heat-insulating plate is obtained. According to the application, for a plurality of vacuum heat-insulating core materials, the traditional scheme needs to bag and vacuumize each vacuum heat-insulating core material independently, but the application does not need to bag the film material, and after one surface of the vacuum heat-insulating core material is attached to the film material, the other surface of the vacuum heat-insulating core material is directly attached to the film material and packaged in a vacuum environment, so that operations such as bag making of the film material, bagging of the vacuum heat-insulating core material, vacuumize and the like are not needed, and the steps are simpler.
Inventors
- XU HAOSHU
Assignees
- 合肥华凌股份有限公司
- 合肥美的电冰箱有限公司
- 美的集团股份有限公司
Dates
- Publication Date
- 20260508
- Application Date
- 20241107
Claims (12)
- 1. The preparation method of the vacuum insulation panel is characterized by comprising the following steps of: providing a film material and a vacuum heat insulation core material; attaching one side of at least one vacuum insulation core material to the film material; In a vacuum environment, the film material is also attached to the other surface of the at least one vacuum heat insulation core material; and packaging all the films around the vacuum heat-insulating core material, and sealing the vacuum heat-insulating core material in a vacuum cavity formed by the films to obtain at least one vacuum heat-insulating plate.
- 2. A method of manufacturing a vacuum insulation panel according to claim 1, wherein said bonding one side of at least one vacuum insulation core material to said film material comprises the steps of: coating a first adhesive on one surface of the vacuum heat-insulating core material or a film material which is prepared to be attached to one surface of the vacuum heat-insulating core material; and bonding the film material and one surface of the vacuum heat insulation core material through a coated first adhesive.
- 3. A method of manufacturing a vacuum insulation panel according to claim 1, wherein said bonding one side of at least one vacuum insulation core material to said film material comprises the steps of: Pretreating a film material which is ready to be attached to one surface of the at least one vacuum heat-insulating core material, so that grooves which are matched with the shapes of the vacuum heat-insulating core materials are formed in the film material; And attaching each vacuum heat insulation core material into the groove with the matched shape.
- 4. A method of producing a vacuum insulation panel according to claim 3 wherein the pretreatment is by hot pressing.
- 5. The method for manufacturing a vacuum insulation panel according to claim 1, wherein the number of the vacuum insulation core materials is at least two, and after the packaging of all the film materials around the vacuum insulation core materials, the method for manufacturing a vacuum insulation panel further comprises the steps of: and cutting the film materials connected between different vacuum heat insulation core materials to form at least two vacuum heat insulation boards.
- 6. A method of manufacturing a vacuum insulation panel according to claim 1, wherein the encapsulation is performed by: and bonding the film materials around the vacuum heat insulation core material through a second adhesive.
- 7. The method of manufacturing a vacuum insulation panel according to claim 6, wherein the second adhesive is a hot melt adhesive, and the encapsulation is performed by: And carrying out hot pressing treatment on the membrane material to enable the second adhesive to be hot melted and adhere the membrane material around the vacuum heat insulation core material.
- 8. The method for manufacturing a vacuum insulation panel according to claim 7, wherein the film is subjected to heat pressing at 120-180 ℃, the pressure of the heat pressing is 2-7 kg/cm 2 , and the time of the heat pressing is 1-3 s.
- 9. A method of manufacturing a vacuum insulation panel according to claim 1, wherein between the step of providing a film material and at least one vacuum insulation core material and the step of bonding the film material also on the other side of the vacuum insulation core material under vacuum environment, the method of manufacturing a vacuum insulation panel further comprises the steps of: and a second adhesive is arranged on the membrane material.
- 10. A method of making a vacuum insulation panel according to claim 9 wherein the second adhesive disposed on the film comprises: the first colloid is wound around the edge of the vacuum heat-insulating core material; and the second colloid is arranged on the periphery of the first colloid.
- 11. The method of manufacturing a vacuum insulation panel according to claim 9, wherein the first adhesive is VHB tape, and/or, The second adhesive is polyurethane.
- 12. The application of the vacuum insulation panel is characterized in that the vacuum insulation panel is prepared by the method of any one of claims 1-11, and the vacuum insulation panel is applied to a refrigerating device or a heat preservation device.
Description
Preparation method and application of vacuum insulation panel Technical Field The invention belongs to the technical field of heat insulation materials, and particularly relates to a preparation method and application of a vacuum heat insulation plate. Background The heat insulating layer is one kind of heat insulating material and may be used to raise the working effect of refrigerator or heat insulating device. The heat preservation performance of the heat preservation layer is an important reason for influencing the actual power consumption of the refrigerating device, the thickness of the heat preservation layer is a key factor influencing the effective space of the refrigerating device, and the cost and the processing efficiency of the heat preservation layer are also particularly important to the cost and the efficiency of products. The VIP plate (VacuumInsulationPanel ) is a high-end heat-insulating layer, and has low heat conductivity coefficient and good heat insulation effect. The manufacturing process of the VIP plate generally comprises the following steps of manufacturing a vacuum heat-insulating core material, drying, manufacturing a film material, manufacturing a bag by the film material, packaging the dried vacuum heat-insulating core material in a bag, pre-assembling, vacuum packaging, and edge wrapping, wherein the whole process is quite complex. Disclosure of Invention The embodiment of the invention solves the technical problem that the manufacturing process flow of the vacuum insulation board in the related technology is complex at least to a certain extent, and therefore, the embodiment of the invention provides a preparation method and application of a vacuum insulation board. In a first aspect, an embodiment of the present application provides a method for manufacturing a vacuum insulation panel, where the method for manufacturing a vacuum insulation panel includes the following steps: providing a film material and a vacuum heat insulation core material; attaching one side of at least one vacuum insulation core material to the film material; In a vacuum environment, the film material is also attached to the other surface of the at least one vacuum heat insulation core material; and packaging the film material around the vacuum heat-insulating core material, and sealing the vacuum heat-insulating core material in a vacuum cavity formed by the film material to obtain the vacuum heat-insulating plate. According to the technical scheme, for a plurality of vacuum heat-insulating core materials, the traditional scheme needs to bag and vacuumize each vacuum heat-insulating core material independently, but the method does not need to bag a film material, and after one surface of the vacuum heat-insulating core material is attached to the film material, the other surface of the vacuum heat-insulating core material is directly attached to the film material and packaged in a vacuum environment, so that operations such as bag making of the film material, bagging of the vacuum heat-insulating core material, vacuumize and the like are not needed, and the steps are simpler. Thereby solving the technical problem of complex process flow of the manufacturing procedure of the vacuum insulation board to a certain extent. In addition, compared with the traditional bagging operation, the operation of attaching one surface of the vacuum heat-insulating core material to the film material is easier to control the relative positions of the vacuum heat-insulating core material and the film material, so that the vacuum heat-insulating core material is more beneficial to attaching a plurality of vacuum heat-insulating core materials at the same time, and the packaging of the vacuum heat-insulating core materials is also beneficial to being carried out at the same time. In some embodiments, the attaching one side of at least one vacuum insulation core material to the film material comprises the steps of: coating a first adhesive on one surface of the vacuum heat-insulating core material or a film material which is prepared to be attached to one surface of the vacuum heat-insulating core material; and bonding the film material and one surface of the vacuum heat insulation core material through a coated first adhesive. In some embodiments, the attaching one side of at least one vacuum insulation core material to the film material comprises the steps of: Pretreating a film material which is ready to be attached to one surface of the at least one vacuum heat-insulating core material, so that grooves which are matched with the shapes of the vacuum heat-insulating core materials are formed in the film material; And attaching each vacuum heat insulation core material into the groove with the matched shape. In some embodiments, the pretreatment is by hot pressing. In some embodiments, the number of the vacuum insulation panels is at least two, and after the packaging of the film materials around all the vacuum insulation