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CN-121990232-A - Automatic change encapsulation equipment

CN121990232ACN 121990232 ACN121990232 ACN 121990232ACN-121990232-A

Abstract

The invention discloses automatic packaging equipment, which relates to the technical field of product film coating packaging, wherein the automatic packaging equipment comprises a base, a film processing mechanism, a feeding mechanism, a lifting dust removing mechanism, a lifting film coating mechanism, a film pressing and transferring mechanism, a vacuum pressure maintaining mechanism and a discharging mechanism, wherein the base is divided into a first area and a second area, and the second area is arranged on one side of the base in the width direction. The first area is sequentially provided with feeding, lifting and dedusting, lifting and laminating, film pressing and transferring, vacuum pressure maintaining and discharging stations along the length direction, wherein the film pressing and transferring and vacuum pressure maintaining stations are arranged above the discharging stations from bottom to top along the height direction, and the second area is sequentially provided with film sucking, film tearing, easily-torn and adhered feeding, waste film feeding and adhesive film feeding stations along the length direction. The base partition layout is adopted in the scheme, all mechanisms correspond to stations to cooperatively operate, and the problems that working procedures caused by manual operation of the existing semi-automatic equipment cannot be linked, production efficiency is low, labor cost is high and product yield is low can be solved.

Inventors

  • CHEN YUNHUI
  • PENG LINZHONG

Assignees

  • 深圳市鹏创达自动化有限公司

Dates

Publication Date
20260508
Application Date
20260311

Claims (10)

  1. 1. An automated packaging apparatus, comprising: the base is provided with a first area and a second area, and the second area is arranged on one side of the base along the width direction; the first area is provided with a feeding station, a jacking dust removing station, a jacking film covering station, a film pressing and transferring station, a vacuum pressure maintaining station and a discharging station which are sequentially arranged along the length direction of the base, wherein the film pressing and transferring station and the vacuum pressure maintaining station are sequentially arranged above the discharging station from bottom to top along the height direction of the base; the adhesive film processing mechanism is arranged corresponding to each station of the second area and is used for adhesive film supply, easy tearing and pasting supply, adhesive film adsorption, release film tearing and waste film storage; the feeding mechanism is arranged corresponding to the feeding station and is used for sequentially transferring carriers for carrying products to the jacking dust removal station and the jacking film covering station; The jacking dust removing mechanism is arranged corresponding to the jacking dust removing station and is used for jacking and removing dust of the product on the carrier; The jacking film covering mechanism is arranged corresponding to the jacking film covering station and is used for jacking the product on the carrier and finishing film covering by matching with the film processing mechanism; The film pressing and material moving mechanism is arranged corresponding to the film pressing and material moving station and is used for moving a film-covered product to the vacuum pressure maintaining station and moving the pressure-maintained product to the blanking station; The vacuum pressure maintaining mechanism is arranged corresponding to the vacuum pressure maintaining station and is used for carrying out vacuum pressure maintaining on the product after film coating; And the blanking mechanism is arranged corresponding to the blanking station and is used for placing the products after pressure maintaining on the carrier and transferring blanking.
  2. 2. The automated packaging apparatus of claim 1, wherein the film handling mechanism comprises: The adhesive film feeding assembly is arranged corresponding to the adhesive film feeding station and is used for supplying adhesive films; The easy-tearing paste feeding assembly is arranged corresponding to the easy-tearing paste feeding station and used for supplying easy-tearing paste; the film sucking assembly is arranged corresponding to the film sucking station and is used for sucking the adhesive film supplied by the adhesive film supply assembly and covering the adhesive film after the release film is torn off on a product; The film tearing assembly is arranged corresponding to the film tearing station and is used for clamping the easy-tearing adhesive supplied by the easy-tearing adhesive supply assembly and tearing off the release film on the adhesive film; The waste film bin is arranged corresponding to the waste film station and is used for accommodating the release film torn by the film tearing assembly.
  3. 3. The automated packaging apparatus of claim 1, wherein the loading mechanism comprises two frames and two transfer assemblies, the two frames are arranged on the base at intervals, each transfer assembly is arranged on one frame, the carrier is arranged between the two transfer assemblies, and the two transfer assemblies act synchronously for transferring the carrier; the feeding mechanism further comprises a width adjusting assembly, wherein the width adjusting assembly is respectively connected with the two frame bodies and used for adjusting the distance between the two frame bodies so as to adapt to carriers with different specifications.
  4. 4. The automated packaging apparatus of claim 3, wherein the lift-off mechanism is disposed between the two frames, the lift-off mechanism comprises a first driving member, a second driving member and a first suction cup, the first driving member is disposed on the base corresponding to the lift-off station, a carrier for lifting a product is separated from the conveying assembly and positioned and fixed, the second driving member is disposed at an output end of the first driving member, the first suction cup is connected with an output end of the second driving member, the first suction cup is used for adsorbing a product on the carrier, the lift-off mechanism further comprises a dry dust removal assembly movably disposed on the base corresponding to the lift-off station for performing dust removal cleaning operation on the product adsorbed by the first suction cup, and/or The jacking film covering mechanism is located between the two frame bodies and comprises a third driving piece, a fourth driving piece and a first ejector pin assembly, the third driving piece corresponds to the jacking film covering station and is arranged on the base, a carrier for lifting and bearing products is separated from the conveying assembly and fixed in position, the fourth driving piece is arranged at the output end of the third driving piece, the first ejector pin assembly is connected with the output end of the fourth driving piece, and the fourth driving piece is used for driving the first ejector pin assembly to lift upwards, so that the first ejector pin assembly supports the products and lifts and separates the products from the carrier after the positioning and fixing.
  5. 5. The automated packaging equipment of any one of claims 1 to 4, wherein the vacuum pressure maintaining mechanism comprises a box body, a bearing assembly and a pressure maintaining assembly, the box body is arranged on the base corresponding to the vacuum pressure maintaining station, the bearing assembly and the pressure maintaining assembly are sequentially arranged from bottom to top along the height direction of the box body, the bearing assembly is in sliding fit with the box body, can extend outwards or be stored inwards in the box body relative to the box body, the bearing assembly is used for supporting a product after film coating, and the pressure maintaining assembly is used for carrying out pressing pressure maintaining operation on the product in the box body.
  6. 6. The automated packaging apparatus of claim 5, wherein the automated packaging apparatus comprises two film pressing and transferring mechanisms, each film pressing and transferring mechanism comprises a first XYZ moving module, a connecting plate and two clamping blocks, the first XYZ moving module is arranged on the base corresponding to the film pressing and transferring station and is used for driving the connecting plate to move along X, Y, Z directions to adjust the working position, the connecting plate is connected with the output end of the first XYZ moving module, the two clamping blocks are connected with the connecting plate in a sliding manner and are used for clamping a covered product, one side of each clamping block facing the product is provided with an adsorption hole for adsorbing and fixing the product, and/or The automatic packaging equipment comprises a silica gel pad supply mechanism, wherein the silica gel pad supply mechanism is arranged on the base, the blanking mechanism and the silica gel pad supply mechanism are sequentially arranged along the width direction of the base, the silica gel pad supply mechanism comprises a first bearing plate, a second bearing plate and a fifth driving piece, the first bearing plate is arranged on the base, the fifth driving piece is arranged on the first bearing plate, the second bearing plate is in sliding connection with the first bearing plate, the output end of the fifth driving piece is connected with the second bearing plate and used for driving the second bearing plate to move towards the blanking mechanism, and the second bearing plate is positioned above the blanking mechanism.
  7. 7. The automated packaging apparatus of claim 6, wherein each of the film pressing and material moving mechanisms further comprises two electromagnets, the two electromagnets being spaced apart from the connecting plate; The bearing assembly comprises a base and a third bearing plate, the base is provided with a containing groove, the third bearing plate is telescopically contained in the containing groove, magnetic blocks are respectively arranged at two opposite ends of the third bearing plate, each magnetic block corresponds to one electromagnet, and one side of the third bearing plate, which faces away from the bottom wall of the containing groove, is provided with a second thimble assembly.
  8. 8. The automated packaging equipment of claim 2, wherein the film sucking assembly comprises a second XYZ moving module, a second sucker and a visual detection module, the second XYZ moving module is arranged on the base corresponding to the film sucking station, the second sucker and the visual detection module are both connected with the output end of the second XYZ moving module, the second sucker is used for sucking a film, and the visual detection module is used for performing alignment detection on the film and a product so as to realize accurate film covering.
  9. 9. The automated packaging equipment of claim 2, wherein the film supply assembly comprises a fixing base, a bearing substrate, a lifting driving member, a plasma wind static eliminating assembly and two length adjusting assemblies, the fixing base is arranged on the base, the bearing substrate is movably arranged on the fixing base and is used for bearing stacked films, the lifting driving member is arranged on the fixing base, an output end of the lifting driving member is connected with the bearing substrate and is used for driving the bearing substrate to lift along a vertical direction so as to adapt to a discharging height of the films, the plasma wind static eliminating assembly is arranged around a peripheral wall of the bearing substrate and is used for carrying out static eliminating treatment on the films, the two length adjusting assemblies are arranged on one side of the bearing substrate facing the fixing base, and the installation directions of the two length adjusting assemblies are vertical.
  10. 10. The automated packaging equipment of claim 2, wherein the peel-off supply assembly comprises a vertical plate, the vertical plate is arranged on the base corresponding to the peel-off supply station, the vertical plate is rotatably provided with a material receiving roll assembly and a material feeding roll assembly on the same horizontal plane, the material feeding roll assembly is used for placing a peel-off material roll, the material receiving roll assembly is used for recycling a bottom film of the peel-off material roll, two tape winding auxiliary wheels are rotatably arranged above the vertical plate, a material taking supporting and pressing assembly is arranged between the two tape winding auxiliary wheels, the material taking supporting and pressing assembly is connected with the vertical plate and used for supporting the peel-off material and pressing the peel-off material roll during material taking, and/or The film tearing assembly comprises a third XYZ moving module, a rotating motor, a sixth driving piece and a clamping part, wherein the third XYZ moving module is arranged on the base corresponding to the film tearing station, the output end of the third XYZ moving module is connected with the rotating motor, the output end of the rotating motor is connected with the sixth driving piece, and the clamping part is connected with the output end of the sixth driving piece.

Description

Automatic change encapsulation equipment Technical Field The invention relates to the technical field of product film coating packaging, in particular to automatic packaging equipment. Background In the manufacturing process of the glass substrate, the adhesive film lamination packaging is a key process for guaranteeing the product performance, and continuous operation steps such as substrate feeding, dust removal, adhesive film lamination, vacuum pressure maintaining and blanking are sequentially completed, and the operation mode of the process directly influences the production efficiency and the product yield of the glass substrate packaging. At present, the glue film pasting and packaging operation for the glass substrate in the industry generally adopts a mode of matching semi-automatic equipment with manual operation, and all the semi-automatic equipment can only realize the mechanical operation of a single link in the packaging process, and the core operations such as process connection, station transfer, film covering, clamping and positioning before and after pressure maintaining and the like in the whole process are all completed by manual intervention. The existing semi-automatic equipment is matched with a manual operation mode, has obvious technical defects that the semi-automatic equipment cannot realize automatic linkage and continuous operation of each packaging procedure, auxiliary operations from substrate feeding and transferring among stations to film covering and pressure maintaining are finished by relying on manual operation, manual operation becomes a core execution main body of an operation procedure, subjectivity of the manual operation is strong, action consistency is poor, unification of packaging operation standards is difficult to ensure, manual operation efficiency is far lower than mechanical automatic operation, labor cost is greatly increased, overall production efficiency of glass substrate packaging is directly limited, meanwhile, glass substrates belong to vulnerable precise substrates, substrate collision and scratch are easily caused in manual transfer and clamping processes, product scrapping is caused, and product yield of packaging operation is seriously reduced. Disclosure of Invention The invention mainly aims to provide automatic packaging equipment, and aims to solve the problems that in the prior art, the semi-automatic equipment can not be coordinated with working procedures caused by manual operation in cooperation with the working procedures, and has low production efficiency, high labor cost and low product yield by adopting a base partition layout design and matching with a glue film processing mechanism, a feeding mechanism, a lifting dust removing mechanism, a lifting film covering mechanism, a film pressing and material moving mechanism, a vacuum pressure maintaining mechanism and a discharging mechanism. To achieve the above object, the present invention provides an automated packaging apparatus comprising: the base is provided with a first area and a second area, and the second area is arranged on one side of the base along the width direction; the first area is provided with a feeding station, a jacking dust removing station, a jacking film covering station, a film pressing and transferring station, a vacuum pressure maintaining station and a discharging station which are sequentially arranged along the length direction of the base, wherein the film pressing and transferring station and the vacuum pressure maintaining station are sequentially arranged above the discharging station from bottom to top along the height direction of the base; the adhesive film processing mechanism is arranged corresponding to each station of the second area and is used for adhesive film supply, easy tearing and pasting supply, adhesive film adsorption, release film tearing and waste film storage; the feeding mechanism is arranged corresponding to the feeding station and is used for sequentially transferring carriers for carrying products to the jacking dust removal station and the jacking film covering station; The jacking dust removing mechanism is arranged corresponding to the jacking dust removing station and is used for jacking and removing dust of the product on the carrier; The jacking film covering mechanism is arranged corresponding to the jacking film covering station and is used for jacking the product on the carrier and finishing film covering by matching with the film processing mechanism; The film pressing and material moving mechanism is arranged corresponding to the film pressing and material moving station and is used for moving a film-covered product to the vacuum pressure maintaining station and moving the pressure-maintained product to the blanking station; The vacuum pressure maintaining mechanism is arranged corresponding to the vacuum pressure maintaining station and is used for carrying out vacuum pressure maintaining on the product after film coat