CN-121990245-A - Full-automatic inverted wire drawing, packaging and line production system

CN121990245ACN 121990245 ACN121990245 ACN 121990245ACN-121990245-A

Abstract

The invention discloses a full-automatic inverted wire drawing, packaging and wire-connecting production system which comprises a pay-off rack, drawing equipment, a first hooking device, a first collecting component, a second hooking device and a second collecting component, wherein the pay-off rack is used for placing wires and guiding the wires into the drawing equipment, the drawing equipment is provided with a take-up reel and the wire rack for cutting the wires and then collecting the wires into the take-up reel and the wire rack, the first hooking device is used for hooking the wire rack, the first collecting component is used for winding wires, labeling and then removing the wires, the second hooking device is used for hooking the wires in the take-up reel, the second collecting component is used for bundling, packaging and labeling the wires and then storing the wires, an automatic closed loop for transferring the wire rack or the take-up reel to the package is constructed through the linkage design of the structure, a traditional manual or semi-automatic transferring mode is replaced, the manual labor intensity is effectively reduced, the wire damage caused by manual transferring is avoided, and the product quality stability is remarkably improved.

Inventors

GUO XIANGYANG
DUAN HUAWEI
GUO YANFANG
XU CHANGCHUN
Guo Lutao

Assignees

广东思奥智能科技有限公司

Dates

Publication Date: 20260508
Application Date: 20260329

Claims (10)

1. Full-automatic inverted wire drawing, packaging and line production system comprises The pay-off rack is used for placing wires and guiding the wires into the drawing equipment; The drawing device is provided with a take-up reel and a wire frame and is used for cutting wires and then collecting the wires into the take-up reel and the wire frame; characterized in that it also comprises The first hooking device is used for hooking the wire frame and placing the wire frame into the drawing equipment for wire collection; The first collecting assembly is used for weighing, winding films and labeling the wires and then removing the wires; The second hooking device is used for hooking the wire frame with the wire wound and moving the wire in the wire winding disc to the first collecting assembly or the second collecting assembly; The second is collected the subassembly, the second is collected the subassembly and is used for weighing, bundling, packing, subsides post-label storage to the wire rod.
2. The full-automatic inverted wire drawing and packaging line production system according to claim 1, wherein the first hooking device and the second hooking device are mounted on a first mounting frame and move reciprocally along the first mounting frame, each of the first hooking device and the second hooking device comprises a moving platform and a power unit, the moving platform is provided with a moving sliding block, the moving platform is matched with a moving sliding rail on the first mounting frame through the moving sliding block and moves along the moving sliding rail, the power unit comprises a first driving motor and a first transmission shaft, the first driving motor and the first transmission shaft are respectively provided with a driving sprocket and a driven sprocket, the driving sprocket and the driven sprocket are connected through chain transmission, the first transmission shaft is rotatably mounted in a belt seat bearing, the belt seat bearing is fixed on the moving platform, the first transmission shaft is provided with a connecting gear, and the first mounting frame is correspondingly provided with a connecting rack, and the connecting gear is meshed with the connecting rack and moves along the connecting rack.
3. The full-automatic inverted wire drawing and packaging line production system according to claim 2, wherein the first hooking device and the second hooking device are respectively provided with a driving cylinder and a first mounting plate, the driving cylinders are mounted on the moving platform, the output ends of the driving cylinders are connected with the first mounting plates and used for driving the first mounting plates to lift, the first mounting plates are fixedly provided with first guide shafts, and the moving platform is provided with first guide seats, and the first guide shafts penetrate through the first guide seats and move along the first guide seats.
4. The full-automatic inverted wire drawing and packaging line production system according to claim 3, wherein the first hooking device is provided with a hooking piece, a first clamping cylinder and a hinging seat, the hooking piece is arranged on the first mounting plate and used for hooking the wire frame, the hooking piece is provided with a first weighing sensor, the first clamping cylinder is connected with the hinging seat and used for driving the hinging seat to move, the hinging seat moves along a first sliding track through a first sliding block, the hinging seat is hinged with a connecting rod, the other end of the connecting rod is hinged with a clamping piece, and the clamping piece moves along a second sliding track through a second sliding block.
5. The full-automatic inverted wire drawing and packaging line production system according to claim 1, wherein the second hooking device is provided with a fixed plate and a second clamping cylinder, the second clamping cylinder is installed on the fixed plate through a first installation seat, the output end of the second clamping cylinder is connected with a grabbing piece, the grabbing piece is used for grabbing wires, one end of the grabbing piece is hinged with the second clamping cylinder, the grabbing piece is provided with a hinge lug corresponding to the fixed plate, and the grabbing piece is hinged with the fixed plate through the hinge lug.
6. The full-automatic inverted wire drawing and packaging line production system according to claim 1, wherein the first collecting assembly comprises a moving table, a first weighing unit, a wrapping and labeling unit and an AGV material moving unit, the wire frame hooked by the first hooking device moves to the moving table, the moving table moves in cooperation with the gear and the rack through motor driving, the first weighing unit is used for weighing the wire frame and the wire, the wrapping and labeling unit is used for wrapping and labeling the wire, and the AGV material moving unit is used for moving out the wire.
7. The full-automatic inverted wire drawing, packaging and online production system according to claim 1, wherein the second collecting component comprises a finishing and forming component, the finishing and forming component is used for bundling wires, the finishing and forming component comprises a bundling platform, a first rotating structure, a material moving structure, a pressing structure and a moving structure, the bundling platform is used for placing rolls, the bundling platform is mounted on the first rotating structure, the first rotating structure drives the bundling platform to rotate through a rotating cylinder and a rotating shaft, the first rotating structure is mounted on the material moving structure, the material moving structure moves the bundling platform through a cylinder unit, the pressing structure is connected with a material pressing unit, the pressing structure is used for driving the material pressing unit to move, the material pressing unit is used for pressing rolls and limiting the rolls, the moving structure is mounted with a bundling machine, and the moving structure is used for controlling the bundling machine to move, and the bundling machine is used for bundling rolls.
8. The fully automatic inverted wire drawing packaging line production system of claim 1, wherein the second collecting assembly comprises a movable grabbing structure and a winding packaging platform, the movable grabbing structure is used for grabbing wires into the winding packaging platform, and the winding packaging platform is used for positioning, packaging and conveying of material rolls; The movable grabbing structure comprises a moving unit and a grabbing unit, the moving unit drives the grabbing unit to move through the cooperation of an air cylinder, a sliding rail and a sliding block, and the grabbing unit grabs wires in the finishing forming assembly through claws; the winding and packaging platform comprises a conveying platform, a first positioning structure, a lifting structure, a second rotating structure and a pressing structure, wherein the conveying platform is used for winding and packaging and conveying a material roll, the conveying platform is provided with a second weighing unit, the second weighing unit is used for weighing the material roll, the first positioning structure is arranged on the conveying platform and used for positioning the material roll in a working position of a winding and packaging assembly, the material roll is packaged by the winding and packaging assembly, the lifting structure is arranged on the winding and packaging platform and used for controlling lifting of the material roll, the second rotating structure is connected with the lifting structure, the lifting structure drives the second rotating structure to lift, and the rotating structure is used for driving the material roll to rotate when the material roll is packaged, and the pressing structure is arranged on the winding and packaging assembly and used for limiting the material roll when the material roll is wound; The second weighing unit comprises a material roll bracket, a second weighing sensor and a third lifting cylinder, wherein the material roll bracket is used for supporting a material roll, the material roll bracket is connected with the second weighing sensor, the second weighing sensor is connected with the third lifting cylinder through a weighing mounting plate, and the material roll bracket is driven to support the material roll for weighing through lifting of the third lifting cylinder.
9. The full-automatic inverted wire drawing packaging line production system according to claim 8, wherein the second collecting component comprises an automatic labeling system, the automatic labeling system is used for labeling a coil, the automatic labeling system comprises a lifting rotating structure, a second positioning structure, a centering labeling structure, a tape labeling structure and a shearing device, the lifting rotating structure is mounted on the conveying platform and used for lifting and rotating the coil, the second positioning structure is mounted on the conveying platform and located above the lifting rotating structure and used for centering the coil, the centering labeling structure is mounted on one side of the lifting rotating structure and used for labeling the coil, the tape labeling structure is mounted on one side of the lifting rotating structure and used for labeling the coil, and the shearing device is mounted on the conveying platform and used for shearing the tape.
10. The full-automatic inverted wire drawing packaging line production system according to claim 1, wherein the second collecting component comprises a hooking and storing device, the hooking and storing device is used for storing a coil, the hooking and storing device comprises a mounting frame, a storage frame and a hooking structure, the mounting frame is used for bearing parts, the storage frame is independently placed below the mounting frame, a plurality of storage stations are uniformly arranged on the storage frame along the length direction of the mounting frame and used for storing the coil, the hooking structure is mounted on the mounting frame and can move back and forth along the mounting frame and left and right and used for hooking and storing the coil on the storage stations, the hooking structure comprises a left and right moving device and a front and rear moving device, the left and right moving device is mounted on the mounting frame and can move left and right along the length direction of the mounting frame and the front and rear moving device is mounted on the left and right moving device and can move forward and rear along the width direction of the mounting frame.

Description

Full-automatic inverted wire drawing, packaging and line production system Technical Field The invention relates to the technical field of wire rod production, in particular to a full-automatic inverted wire rod drawing, packaging and line production system. Background In the field of wire production and processing, the inverted wire drawing process has the advantages of high forming precision, good wire surface quality and the like, and is widely applied to the production process of products such as metal wires and the like. The core flow of the process generally comprises links such as paying off, drawing, winding up and subsequent packaging, wherein the connection efficiency and the automation degree of the winding up and packaging links directly influence the overall production capacity, the product quality stability and the production cost control. At present, in the existing inverted wire drawing production line, the problems of low automation degree and unsmooth connection of various working procedures in the subsequent processing link after the wire winding is completed are commonly existed. In the traditional production mode, after the wire is wound by the drawing equipment, the transportation of the wire frame and the wire take-up reel is finished by manual or semi-automatic equipment, wherein the manual transportation mode is high in labor intensity and low in operation efficiency, damage such as scratch and bending of the surface of the wire is easily caused in the transportation process, the quality of products is affected, the semi-automatic transportation equipment is mostly of a single functional design, only the simple transportation of the wire frame or the wire take-up reel can be realized, high-efficiency linkage cannot be formed between the wire frame or the wire take-up reel and subsequent packaging equipment, and obvious production break points exist between the wire take-up and the packaging links. Disclosure of Invention The invention provides a full-automatic inverted wire drawing packaging line production system, which aims to solve the problems that in a wire drawing production line, a special linkage mechanism is lacking in the transportation of a wire frame and a wire collecting disc after wire collection, automatic and accurate connection with a subsequent packaging link cannot be realized, production break points exist, the positioning precision is low, the stability is poor, the wire is easy to damage in the transportation process, meanwhile, a full-flow automatic closed loop is not formed, the production efficiency is low, the manual dependency is high, the suitability for wires with different specifications is poor, and the flexible production requirement is difficult to meet. In order to achieve the above purpose, the present invention provides the following technical solutions: The utility model provides a full-automatic handstand formula wire rod draws packing online production system, including pay off rack, drawing equipment, first colludes the device, first collection subassembly, second colludes the device and second collects the subassembly, pay off rack is arranged in placing the wire rod and guides the wire rod to drawing equipment, drawing equipment installs take-up reel and line frame, be used for collecting behind the cut wire rod to take-up reel and line frame, first collude the device and be arranged in drawing equipment and take up, first collection subassembly is arranged in weighing the wire rod, twine the membrane, remove after the label, the second colludes the device and is arranged in colluding the wire rod that takes up the wire rod and accomplish and remove to first collection subassembly or second collection subassembly, the second collection subassembly is arranged in weighing the wire rod, tie up, packing, store after the label. Further, the first device and the second device of getting of colluding are installed on first mounting bracket and follow first mounting bracket reciprocating motion, all include moving platform and power pack, moving platform is equipped with the removal slider, moving platform cooperates and removes along the removal slide rail through the removal slider with the removal slide rail on the first mounting bracket, power pack includes first driving motor and first transmission shaft, first driving motor is equipped with driving sprocket and driven sprocket respectively with first transmission shaft, driving sprocket and driven sprocket pass through chain drive and are connected, first transmission shaft rotates and installs in taking the seat bearing, take the seat bearing to fix on moving platform, first transmission shaft is equipped with connecting gear, first mounting bracket corresponds and is equipped with the connection rack, connecting gear and connection rack meshing and follow the connection rack and remove. Further, the first hooking device and the second hooking device are both provided with a driving cylinder