CN-121990296-A - Intelligent warp beam vertical warehouse system for wool spinning weaving process

CN121990296ACN 121990296 ACN121990296 ACN 121990296ACN-121990296-A

Abstract

The invention relates to the technical field of wool spinning weaving, in particular to an intelligent warp beam vertical library system of a wool spinning weaving process, which comprises a data acquisition unit, a data processing and judging unit, a library position management and decision unit and a hoisting control and storage unit, wherein the data acquisition unit is used for acquiring identity data and real-time physical state data of a target warp beam, the data processing and judging unit is in communication connection with the data acquisition unit and is used for comparing the real-time physical state data with prestored theoretical specification data and outputting a comparison result, the library position management and decision unit is in communication connection with the data processing and judging unit and is used for distributing a target library position for the target warp beam according to production task information and generating a control task containing the target library position coordinate when the comparison result meets a preset standard, so that the space utilization rate and the operation efficiency are improved, the manpower dependence and the comprehensive cost are reduced, and a key system support is provided for intelligent upgrading of the wool spinning.

Inventors

XUE JINGLI
HAN QINGFENG
CHEN CHAO
CHI XIANG
CHEN WENHAO
HUANG XIANGJIE
ZHANG WUHUI
XU YUANYUAN
JIN GUANG
ZHAO ZHEN
Xue Juanli

Assignees

康赛妮集团有限公司

Dates

Publication Date: 20260508
Application Date: 20260209

Claims (10)

1. An intelligent warp beam vertical warehouse system for wool spinning weaving process is characterized by comprising a data acquisition unit, a data processing and judging unit, a warehouse position management and decision unit and a hoisting control and storage unit, The data acquisition unit is used for acquiring the identity data and the real-time physical state data of the target warp beam; the data processing and judging unit is in communication connection with the data obtaining unit and is used for comparing the real-time physical state data with pre-stored theoretical specification data and outputting a comparison result; The library position management and decision unit is in communication connection with the data processing and judging unit and is used for distributing target library positions to the target warp beam according to production task information when the comparison result meets a preset standard and generating a control task comprising the target library position coordinates; and the hoisting control and storage unit is respectively in communication connection with the warehouse management and decision unit and the data acquisition unit and is used for completing positioning storage and dispatch taking-out of the beam in the three-dimensional goods shelf.
2. The intelligent warp beam vertical warehouse system of the woolen weaving process according to claim 1, wherein the data obtaining unit comprises an identity recognition module and a physical perception module; The identity recognition module is configured to obtain the identity data in a non-contact reading mode; The physical sensing module is configured to obtain the real-time physical state data through visual measurement or laser ranging, wherein the real-time physical state data at least comprises the width, the outer diameter and the center distance of the spindle head.
3. The intelligent warp beam vertical warehouse system of the woolen spinning process according to claim 1, wherein the data processing and judging unit comprises a specification checking module; The specification verification module is configured to calculate deviation values of parameters in the real-time physical state data and parameters corresponding to the theoretical specification data, judge that the comparison result is abnormal and generate an alarm signal if any deviation value exceeds a corresponding preset tolerance threshold, and judge that the comparison result is qualified if all deviation values are within the threshold.
4. The intelligent beam vertical warehouse system of a woolen weaving process of claim 1, wherein the warehouse location management and decision unit comprises a policy dispatch module; the policy scheduling module is configured to execute at least one of the following decision logic: the warehouse-in decision logic adopts an attribute clustering and path optimization algorithm based on the warp beam attribute in the identity data to dynamically screen the target warehouse bit from the current empty warehouse bit set; And the ex-warehouse decision logic is used for selecting the target beam to be ex-warehouse from the candidate beam set meeting the conditions by adopting a first-in first-out and path optimization algorithm based on the process requirements in the received ex-warehouse instruction, and determining the position of the target beam as the target position.
5. The intelligent warp beam vertical warehouse system of the woolen spinning process of claim 1, further comprising a state feedback and inventory synchronization unit, The state feedback and inventory synchronization unit is used for automatically updating the inventory state in the warehouse management database after the hoisting control and storage unit finishes one-time storing or taking-out operation, changing the storage position information of the warp beam from 'on-the-way' to 'on-the-warehouse' or from 'on-the-warehouse' to 'out of warehouse', and sending task completion confirmation information to the manufacturing execution system.
6. The intelligent warp beam vertical warehouse system of a wool weaving process according to claim 1, characterized in that the hoisting control and storage unit comprises a three-dimensional frame (101) and a controller (102), the three-dimensional frame (101) is provided with the controller (102), and further comprises: a storage assembly installed inside the three-dimensional frame (101) for storing the warp beam (501); the feeding and discharging assembly is arranged on the three-dimensional frame (101) and is used for feeding and discharging the warp beam (501); wherein, storage subassembly and last unloading subassembly all are connected with controller (102) electricity.
7. The intelligent warp beam vertical warehouse system for wool weaving process according to claim 6, wherein the storage component comprises a first sprocket (201), a first rotating shaft (202), a chain (203), a second sprocket (204), a second rotating shaft (205), a driving motor (206), a supporting arm (207), a circular ring (208), a hanging arm (209), a hanging hook (210) and a fixing plate (211), wherein a plurality of groups of first rotating shafts (202) are respectively arranged at the left end and the right end of the inner side of the three-dimensional frame (101) in a rotating way, a group of first sprockets (201) are respectively arranged on each group of first rotating shafts (202), two groups of chains (203) are respectively meshed with the plurality of groups of first sprockets (201) on the same side, the left end and the right end of the three-dimensional frame (101) are respectively connected with one end of each group of first rotating shaft (202), a plurality of groups of second rotating shafts (205) are respectively arranged at the left end and the right end of the inner part of the three-dimensional frame (101), a plurality of second sprockets (204) are respectively arranged on each group of second rotating shafts (205), a plurality of groups of sprockets (204) are respectively meshed with the chains (203) on the bottom of the two groups of chains (203), the chains (203) are respectively meshed with the chains (203) in a plurality of groups, the chains (203) are respectively, and the chains (203) are respectively meshed with each other, a group of supporting arms (207) are rotatably arranged between the two groups of fixing plates (211), two groups of circular rings (208) are rotatably sleeved on each group of supporting arms (207), a group of hanging arms (209) are respectively arranged at the bottom ends of each group of circular rings (208), a group of hanging hooks (210) are respectively arranged at the bottom ends of each group of hanging arms (209), and the driving motor (206) is electrically connected with the controller (102).
8. The intelligent warp beam vertical warehouse system for the wool weaving process according to claim 6, wherein the feeding and discharging assembly comprises a movable frame (301), fixed seats (302), a first hydraulic cylinder (303), sliding blocks (304), rollers (306), lifting seats (307), a feed rod (308), a base (309) and lifting assemblies, the base (309) is arranged at the bottom end inside the three-dimensional frame (101), two groups of fixed seats (302) are arranged at the top end of the base (309), a first hydraulic cylinder (303) is respectively arranged on each group of fixed seats (302), the movable ends of the first hydraulic cylinder (303) are connected with one end of the movable frame (301), a plurality of groups of feed rods (308) are arranged at the top end of the movable frame (301), a plurality of sliding blocks (304) are arranged at the side ends of the lifting seats (307), each group of sliding blocks (304) are respectively connected with one group of feed rods (308), a plurality of rollers (306) are arranged at the bottom end of the movable frame (301), a positioning groove is formed in the top end of the lifting seat (307), lifting assemblies are arranged on the base (309), and lifting assemblies are respectively arranged on the lifting assemblies, and the lifting assemblies are used for connecting the lifting assemblies with the lifting seats (307) and the electric controller (102).
9. The intelligent warp beam vertical warehouse system of the wool weaving process according to claim 8, wherein the lifting assembly comprises a second hydraulic cylinder (401), a top plate (402), a support plate (403), a photoelectric signal receiver (404), a photoelectric signal emitter (405) and a baffle (406), a groove is arranged at the top end of the base (309), the second hydraulic cylinder (401) is arranged in the groove, the top movable end of the second hydraulic cylinder (401) is connected with the bottom end of the top plate (402), two groups of support plates (403) are arranged at the top end of the base (309), the photoelectric signal receiver (404) is arranged at the inner end of one group of support plates (403), the photoelectric signal emitter (405) is arranged at the inner end of the other group of support plates (403), and the baffle (406) is arranged at the rear end of the movable frame (301).
10. The intelligent beam vertical warehouse system of the woolen weaving process of claim 8, further comprising a soft pad (310), wherein the soft pad (310) is arranged in the positioning groove.

Description

Intelligent warp beam vertical warehouse system for wool spinning weaving process Technical Field The invention relates to the technical field of wool spinning and weaving, in particular to an intelligent warp beam vertical warehouse system for wool spinning and weaving procedures. Background In the wool weaving process, the warp beam is used as a core semi-finished product prepared before weaving, and the storage and transportation efficiency and the safety of the warp beam directly influence the production flow and the product quality. The traditional beam storage adopts a plane stacking or simple goods shelf mode, so that the space utilization rate is low, the beam storage is carried by relying on manual operation of a travelling crane or a forklift, and the problems of low efficiency, rough management, easiness in beam collision damage and the like exist. To improve the above situation, the industry has proposed special devices for storing and transporting via a beam. For example, chinese patent No. CN204236965U discloses a "warp beam safe storage transfer device". The device mainly comprises a rectangular three-dimensional storage frame, a control device with a powerful magnet and a transfer frame with universal wheels. The working process comprises the steps of sequentially arranging the warp beams on a metal plate of a storage rack, preventing the warp beams from rolling by utilizing magnetic control devices at two ends, connecting the transport rack with the storage rack through a traction rod when the warp beams need to be transported, removing the control devices, rolling the warp beams onto the transport rack along the surface of the metal plate, and then lifting the warp beams by a workshop crane. Although this prior art, by means of magnetic fixation, prevents to a certain extent the accidental rolling of the beam during storage, improving the safety of the storage phase, it still has the following significant drawbacks, in particular not suitable for wool beams with extremely high requirements for protection of surface yarns: There is a risk of damage to the handling process in that the beams must be rolled over the sheet metal surfaces of the storage rack and the handling rack when taken. The process inevitably generates friction and extrusion on precise warp yarns (especially fragile yarns such as wool) wound on the surface of a warp beam, which is extremely easy to cause yarn loosening, fuzzing and even breakage, and seriously affects the subsequent weaving quality. This violates the core requirements of the modern textile industry for "non-destructive handling" of semi-finished products. The automation degree is low, the operation is complex, and the whole access and transfer process is highly dependent on manual operation, including installation/removal of a magnetic control device, manual rolling of a warp beam, connection and removal of a traction rod and the like. The process is complicated, the labor intensity of personnel is high, and the process is difficult to integrate with an automatic production line, so that the requirements of continuous and intelligent production cannot be met. The space utilization rate is not improved at all, the device is still a fixed type multi-layer goods shelf in nature, and although the device can be stored in a three-dimensional mode, a large amount of manual operation space is reserved in front of the goods shelf in the storing and taking action, and high-density and high-dynamic automatic warehouse management cannot be realized. The information management is lack that the device is only a simple mechanical storage tool, does not have the capability of automatically identifying and informationizing management of warp beam identity information, inventory state, access records and the like, and cannot realize traceability of production data and intellectualization of production scheduling. Therefore, a warp beam vertical warehouse system capable of overcoming the defects and realizing automation, nondestructive, high-density storage and intelligent dispatching particularly aiming at the characteristics of a wool weaving process is needed in the art. The system can avoid any rolling or friction operation on the beam, realize zero contact carrying in an innovative hoisting mode, and deeply fuse information technology, so as to realize the accurate, efficient and safe management of the whole flow of the beam from warehouse entry and storage to warehouse exit. Disclosure of Invention In order to solve the technical problems, the invention provides an intelligent warp beam vertical warehouse system for a wool spinning weaving process. The invention relates to an intelligent warp beam vertical warehouse system for a wool spinning weaving process, which comprises a data acquisition unit, a data processing and judging unit, a warehouse position management and decision unit and a hoisting control and storage unit, The data acquisition unit is used for acquirin