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CN-121990327-A - Aluminum shell cleaning automatic line capable of continuously feeding and discharging and feeding and discharging method

CN121990327ACN 121990327 ACN121990327 ACN 121990327ACN-121990327-A

Abstract

The invention relates to the technical field of automatic production equipment, and discloses an aluminum shell cleaning automatic line capable of continuously feeding and discharging and a feeding and discharging method, wherein the aluminum shell cleaning automatic line comprises a cleaning main line, and a feeding area and a discharging area which are respectively arranged at a feeding end and a discharging end of the cleaning main line; the feeding area comprises a continuous feeding positioning module, a feeding transfer module and a buffer module, wherein the continuous feeding positioning module is used for continuously conveying workpieces to be processed, arranging and positioning the workpieces according to preset postures, and integrally lifting the arranged workpieces out of a conveying surface, the feeding transfer module is arranged between the continuous feeding positioning module and a feeding end of the cleaning main line and is used for integrally grabbing suspended workpieces to be processed from the lateral direction and transferring the workpieces to the cleaning carrier of the cleaning main line, and the buffer module is used for temporarily storing the workpieces to be processed when the cleaning main line is in a gap for replacing the cleaning carrier. The invention solves the problem of beat conflict between front-end continuous feeding and back-end-to-end carrier replacement by dynamically switching paths of the buffer module and the feeding transfer module which are independently arranged to form linkage.

Inventors

  • CHEN JIACHENG
  • Bian xi
  • Gao yongshan
  • WU CHAO

Assignees

  • 中迪机器人(盐城)有限公司

Dates

Publication Date
20260508
Application Date
20260317

Claims (10)

  1. 1. The utility model provides an aluminum hull washs transfer machine of unloading in succession, includes washs main line (1) and locates respectively and washs the material loading district and the unloading district of main line (1) feed end and discharge end, its characterized in that, the material loading district includes: The continuous feeding positioning module (2) is used for continuously conveying the workpieces to be processed, arranging and positioning the workpieces according to a preset gesture, and integrally lifting the arranged workpieces to be separated from the conveying surface; the feeding transfer module (3) is arranged between the continuous feeding positioning module (2) and the feeding end of the cleaning main line (1) and is used for integrally grabbing suspended workpieces to be processed from the lateral direction and transferring the workpieces to the cleaning carrier (7) of the cleaning main line (1); The buffer module (4) is independently arranged in the working stroke of the loading transfer module (3) and is used for temporarily storing the workpiece to be processed when the cleaning main line (1) is positioned in a gap of the cleaning carrier (7); The blanking area includes: The device comprises a discharging and transferring module (5) and a rear end conveying module (6), wherein the discharging and transferring module (5) is arranged at the discharging end of the cleaning main line (1) and is used for taking out a cleaned workpiece from the cleaning carrier (7) and transferring the workpiece to the rear end conveying module (6) for outputting to a rear process.
  2. 2. An aluminium shell cleaning automatic line for continuous feeding and discharging according to claim 1, characterized in that the cleaning main line (1) comprises a cleaning equipment main body (11) and a circulating conveying line (12), the circulating conveying line (12) is connected with a feeding end and a discharging end of the cleaning equipment main body (11) and carries a plurality of cleaning carriers (7), and the cleaning carriers (7) after discharging are circularly conveyed to a feeding position.
  3. 3. An automatic line for cleaning aluminium shells with continuous feeding and discharging according to claim 1, characterized in that the continuous feeding and positioning module (2) comprises a front-end conveyor belt (21) and a setting machine (22), wherein the output end of the front-end conveyor belt (21) is connected with the input end of the setting machine (22), and the setting machine (22) is used for arranging and positioning the workpieces to be processed flowing in from the front-end conveyor belt (21) in a preset mode.
  4. 4. An aluminum shell cleaning automatic line for continuous feeding and discharging according to claim 1, wherein the cleaning carrier (7) is provided with a cover body (71) capable of being opened and closed, the feeding area is further provided with a feeding cover uncovering machine (8), the discharging area is further provided with a discharging cover uncovering machine (9), the feeding cover uncovering machine (8) is used for completing automatic grabbing and placing of the cover body (71) at a feeding position, and the discharging cover uncovering machine (9) is used for completing grabbing and placing of the cover body (71) at a discharging position.
  5. 5. The aluminum shell cleaning automatic line for continuous loading and unloading according to claim 4, wherein the loading transfer module (3) and the loading uncovering machine (8) are provided with a partially overlapped working envelope area above the cleaning carrier (7), when the loading uncovering machine (8) performs grabbing and placing actions on the cover body (71), the loading transfer module (3) is in a safety avoidance position in a working stroke of the loading uncovering machine, the buffer module (4) is located outside the working envelope area, when the loading uncovering machine (8) cuts into the working envelope area to perform actions on the cover body (71), the space interlocking is triggered, the loading transfer module (3) is limited to operate in the safety avoidance position, and a workpiece to be processed grabbed from the continuous feeding positioning module (2) is temporarily stored on the buffer module (4).
  6. 6. A continuous loading and unloading aluminium shell cleaning automation line according to claim 3, characterized in that the setting machine (22) comprises: a setting machine conveying assembly (221), wherein the front end is used for receiving a workpiece conveyed by a front end conveyor belt (21), and the tail end is provided with a positioning area; The material blocking assembly is provided with an inductor and a controlled baffle plate (222), wherein the inductor is used for detecting the position state of a workpiece to be processed entering a positioning area and indicating the lifting action of the controlled baffle plate (222) so as to carry out limit arrangement and quantity control on the workpiece.
  7. 7. The automatic aluminum shell cleaning line for continuous feeding and discharging according to claim 6, wherein the setting machine (22) further comprises an adsorption lifting mechanism (223), and the adsorption lifting mechanism (223) synchronously adsorbs and lifts a preset number of workpieces to be treated so as to enable the workpieces to be separated from the conveying surface as a whole; The feeding transfer module (3) is arranged as a multi-degree-of-freedom manipulator, the execution end of the feeding transfer module is provided with a material taking clamping jaw (31), and the material taking clamping jaw (31) integrally grabs a suspended workpiece to be processed from the lateral direction.
  8. 8. The aluminum shell cleaning automatic line for continuous feeding and discharging according to claim 1, further comprising a safety protection system, wherein the safety protection system comprises a safety protection fence (10), an entrance guard switch is arranged on the safety protection fence (10), and the safety protection fence is used for physically isolating a feeding area from a discharging area.
  9. 9. A loading and unloading method, based on the cleaning automation line according to any one of claims 1 to 8, characterized in that it comprises the following steps: s1, continuously conveying and positioning workpieces to be processed by a continuous feeding and positioning module (2), grabbing the positioned workpieces by a feeding and transferring module (3) according to a preset track, and placing the workpieces in a cleaning carrier (7) of a cleaning main line (1); S2, when a signal for replacing the cleaning carrier (7) by the cleaning main line (1) is received, the continuous feeding positioning module (2) keeps uninterrupted operation, the feeding transfer module (3) changes a transfer path in real time, and the workpiece to be processed on the continuous feeding positioning module (2) is transferred to the buffer module (4) for temporary storage; s3, grabbing or placing the cover body (71) of the cleaning carrier (7) during the process of replacing the cleaning carrier (7); S4, when receiving a signal that the new cleaning carrier (7) is in place, the feeding transfer module (3) preferentially grabs the workpiece to be processed temporarily stored on the cache module (4) and transfers the workpiece to the new cleaning carrier (7); s5, after the buffer module (4) is emptied, the loading transfer module (3) seamlessly resumes the normal loading step of the S1 to grab the front end workpiece; and S6, after the cleaning is finished, the workpiece is taken out from the cleaning carrier (7) by the blanking transfer module (5), transferred to the rear end conveying module (6) and output to a rear-stage process.
  10. 10. A loading and unloading method as defined in claim 9, wherein in S2, when a signal for replacing the cleaning carrier by the cleaning main line (1) is received, the full-load cleaning carrier (7) is conveyed into the cleaning apparatus main body (11), and the new empty-load cleaning carrier (7) is conveyed to the feeding end simultaneously, and is moved to a preset loading position.

Description

Aluminum shell cleaning automatic line capable of continuously feeding and discharging and feeding and discharging method Technical Field The invention relates to the technical field of automatic production equipment, in particular to an aluminum shell cleaning automatic line capable of continuously feeding and discharging and a feeding and discharging method. Background In the fields of new energy batteries and hardware manufacturing, workpieces such as aluminum shells and the like are subjected to surface oil removal and chip removal treatment through an automatic cleaning line after machining so as to meet the cleanliness requirement of a subsequent process. The existing aluminum shell cleaning automatic line generally adopts a front-end conveying belt for continuous feeding, and then a grabbing mechanism is used for putting a workpiece into a cleaning carrier at the rear end for centralized cleaning. However, this conventional loading and unloading method has a significant beat collision problem in actual high-frequency production. The front-end feeding is in a continuous state, and after the cleaning carrier is fully loaded by the rear-end cleaning main line, the carrier must be moved out and replaced by a new empty carrier in place, and the carrier replacement process is necessarily intermittent. In the prior art, in order to wait for the replacement of the carrier, the front-end continuous feeding mechanism is often forced to be matched with the frequent start and stop, so that the overall operation efficiency of the whole cleaning line is reduced, and the frequent start and stop impact damage to the mechanical structure is caused. If the feeding end is not stopped during the replacement of the carrier, the continuously conveyed workpiece can be backlog and damaged at the feeding station, the surface finish of the aluminum shell workpiece is damaged, and the product yield is seriously reduced. Therefore, how to eliminate the beat conflict between the front-end continuous feeding and the back-end continuous carrier replacement, and reduce the workpiece damage while ensuring the optimal steady-state operation interval of the front-end module becomes a technical problem to be solved in the art. Disclosure of Invention In the summary, a series of concepts in a simplified form are introduced, which will be further described in detail in the detailed description. In order to at least partially solve the problems, the invention provides an aluminum shell cleaning automatic line capable of continuously feeding and discharging and a feeding and discharging method thereof, comprising a cleaning main line, and a feeding area and a discharging area which are respectively arranged at a feeding end and a discharging end of the cleaning main line; the material loading district includes: The continuous feeding positioning module is used for continuously conveying the workpiece to be processed, arranging and positioning the workpiece according to a preset gesture, and integrally lifting the arranged workpiece to be separated from the conveying surface; the feeding transfer module is arranged between the continuous feeding positioning module and the feeding end of the cleaning main line, is used for integrally grabbing the suspended workpiece to be processed from the lateral direction, and is transferred to the cleaning carrier of the cleaning main line; The buffer module is independently arranged in the working stroke of the loading transfer module and is used for temporarily storing the workpiece to be processed when the cleaning main line is positioned in the gap for replacing the cleaning carrier; The blanking area includes: the unloading is carried the module and the rear end is carried the module, and the unloading is carried the module and is set up in the discharge end of wasing the mainline, is used for taking out the work piece after accomplishing the washing from wasing the carrier, and carries to the rear end and carries the module and export to the back stage process. Preferably, the cleaning main line comprises a cleaning equipment main body and a circulating conveying line, wherein the circulating conveying line is connected with a feeding end and a discharging end of the cleaning equipment main body and is used for bearing a plurality of cleaning carriers, and the cleaning carriers after blanking are circularly conveyed to a feeding position. Preferably, the continuous feeding and positioning module comprises a front-end conveyor belt and a setting machine, wherein the output end of the front-end conveyor belt is connected with the input end of the setting machine, and the setting machine is used for arranging and positioning the workpieces to be processed flowing in from the front-end conveyor belt in a preset mode. Preferably, the cleaning carrier is provided with a cover body capable of being opened and closed, the feeding area is further provided with a feeding cover removing machine, the dischargi