Search

CN-121990330-A - Intelligent sorting and blanking equipment for filter production line

CN121990330ACN 121990330 ACN121990330 ACN 121990330ACN-121990330-A

Abstract

The invention discloses a sorting and shunting system of a cylindrical filter, including structure link, horizontal adjusting part, letter sorting subassembly, vertical adjusting part and shift unloading subassembly. The sorting assembly is integrated with the size recognition assembly and the recognition grabbing assembly, the size recognition assembly obtains the outer diameter parameters of the filter in advance, and the outer periphery clamping stroke is adjusted in a self-adaptive mode through dynamic feedback to the recognition grabbing assembly, so that flexible nondestructive grabbing of the filter with multiple specifications is realized. The grabbed filter is transferred to a butt joint station, the shifting blanking component is inserted into a hollow groove of the filter and radially tensioned, the shifting blanking component and the outer diameter of the sorting component are clamped to form inner and outer space relay alternation, and finally the overturning blanking is completed by matching with the longitudinal adjusting component. The invention solves the compatibility problem of mixed line sorting of multi-specification products, avoids the damage of rigid clamping to the shell, and remarkably improves the flexibility and the transfer stability of the system.

Inventors

  • GAO HUAN
  • DU JIE
  • WANG YINLONG
  • Han Daihe
  • LI QIMING
  • Li Huijiu
  • Gong Hengkun

Assignees

  • 保泰(佛冈)器材有限公司

Dates

Publication Date
20260508
Application Date
20260401

Claims (7)

  1. 1. The intelligent sorting and blanking equipment for the filter production line is characterized by comprising a structural connecting frame (1), a transverse adjusting component (2), a sorting component (3), a longitudinal adjusting component (6) and a shifting blanking component (7), wherein the structural connecting frame (1) is arranged in parallel with a first conveying belt, the transverse adjusting component (2) is connected with the structural connecting frame (1), the sorting component (3) realizes horizontal position adjustment through the transverse adjusting component (2), the sorting component (3) comprises a recognition grabbing component (4) and a size recognition component (5), the size recognition component (5) is used for acquiring outer diameter parameters of a cylindrical filter in real time and dynamically feeding back to the recognition grabbing component (4) according to the outer diameter parameters to adjust clamping stroke, the longitudinal adjusting component (6) is connected with the structural connecting frame (1), the shifting blanking component (7) is connected with the longitudinal adjusting component (6), and the shifting blanking component (7) is used for realizing alternative clamping of the outer diameter of the cylindrical filter through tensioning the inner hole of a hollow groove in the filter.
  2. 2. The intelligent sorting and blanking device of the filter production line according to claim 1, wherein the transverse adjusting component (2) comprises a fixing frame (201), a limiting sliding frame (202), a sliding piece (203) and a first telescopic adjusting piece (204), the fixing frame (201) is fixedly connected with the structure connecting frame (1), the limiting sliding frame (202) is fixedly connected with the fixing frame (201) and used for providing horizontal guiding support for the sliding piece (203), one end of the first telescopic adjusting piece (204) is connected with the bottom side of the sliding piece (203), the output end of the first telescopic adjusting piece (204) is connected with the sorting component (3), and the sorting component (3) is driven to reciprocate in the direction perpendicular to the first conveyor belt.
  3. 3. The intelligent sorting and blanking equipment for the filter production line according to claim 2, wherein the identification grabbing component (4) comprises a rotation control component (401), a plurality of connecting arms (402) and a cover frame component (403), the rotation control component (401) is connected with the output end of the first telescopic adjusting component (204), the connecting arms (402) are symmetrically distributed in a cross shape and are connected with the rotation control component (401), the cover frame component (403) is provided with four groups in total and are respectively arranged at the tail ends of the connecting arms (402), and the rotation control component (401) drives the connecting arms (402) to periodically rotate so that the four groups of cover frame components (403) are sequentially switched to an identification grabbing station and a butt joint splitting station.
  4. 4. The intelligent sorting and blanking equipment for the filter production line according to claim 3, wherein the cover frame assembly (403) comprises a limiting cover (4031), a second telescopic adjusting piece (4032), an anti-slip positioning column (4033) and a positioning identification piece (4034), a plurality of the second telescopic adjusting pieces (4032) are distributed along the circumference of the inner wall of the limiting cover (4031), the anti-slip positioning column (4033) is connected with the end part of the second telescopic adjusting piece (4032), the second telescopic adjusting piece (4032) adjusts the telescopic amount according to the outer diameter parameter, so that the anti-slip positioning column (4033) carries out centripetal self-adaptive clamping on filters with different specifications, and the positioning identification piece (4034) is connected with the bottom of the limiting cover (4031) and is used for locking the grabbing trigger time by sensing a blocking unit on a first conveyor belt.
  5. 5. The intelligent sorting and blanking equipment of a filter production line according to claim 1, wherein the size recognition assembly (5) comprises an extension plate (501) and a matching control module (502), the extension plate (501) is fixed on the first telescopic adjusting piece (204) and moves synchronously with the sorting assembly (3), and the matching control module (502) is suspended above the cover frame assembly (403) through the extension plate (501) and is used for completing coaxiality calibration and size measurement of a lower filter in advance before the cover frame assembly (403) descends.
  6. 6. The intelligent sorting and blanking equipment for the filter production line according to claim 5, wherein the matching control module (502) comprises a diameter identification unit (5021) for calculating the center coordinates and the diameter of the end face of the cylindrical filter in real time, a clamping control unit (5022) for controlling the preset stroke of the second telescopic adjusting piece (4032) according to the diameter so as to reduce the physical impact during dynamic clamping, an action control unit (5023) for coordinating the lifting of the first telescopic adjusting piece (204) and the rotation angle of the rotation control piece (401), and a displacement control unit (5024) for controlling the transverse displacement of the sliding piece (203) according to the diversion target station.
  7. 7. The intelligent sorting and blanking equipment for the filter production line according to claim 6 is characterized in that the shifting blanking component (7) is connected with the longitudinal adjusting component (6), a third telescopic adjusting piece (601) is connected with the structure connecting frame (1), a groove frame (602) is connected with the third telescopic adjusting piece (601), the third telescopic adjusting piece (601) drives the groove frame (602) to conduct longitudinal position compensation, a turnover piece (603) is rotatably connected with the groove frame (602), a fourth telescopic adjusting piece (701) is obliquely arranged on the turnover piece (603), a plurality of tensioning pieces (702) are controlled by the fourth telescopic adjusting piece (701) and are radially opened outwards and used for locking the filter from the inside, and an anti-slip layer (703) used for increasing friction force and protecting the inner wall is coated on the outer side of the tensioning pieces (702).

Description

Intelligent sorting and blanking equipment for filter production line Technical Field The invention relates to the filter production industry, in particular to intelligent sorting and blanking equipment for a filter production line. Background The filter is used as a core filtering consumable material of an automobile engine and various industrial hydraulic systems, and is generally composed of a thin-wall metal shell, a filter element and a sealing gasket, and the surface spraying process of the filter is high in requirement and easy to generate physical deformation. On a modern full-automatic filter production line, after the assembly and detection process, products are required to be subjected to high-speed sorting and blanking classification according to visual detection results or finished product specifications so as to be connected to a subsequent packaging or stacking process. However, the existing sorting equipment mostly adopts a mechanical mechanism with fixed stroke, so that the multi-specification products with larger diameter span are difficult to consider, the frequent production change and debugging severely restrict the mixed flow production efficiency, and the severe requirements of the modern industry on high-flexibility and nondestructive precise sorting are difficult to meet. Aiming at the technical problems, development of intelligent sorting and blanking equipment for a more mature filter production line is needed. Disclosure of Invention The invention aims to provide intelligent sorting and blanking equipment for a filter production line, so as to solve the problems in the background technology. In order to achieve the above purpose, the present invention provides the following technical solutions: The intelligent sorting and blanking equipment for the filter production line comprises a structural connecting frame, a transverse adjusting component, a sorting component, a longitudinal adjusting component and a shifting blanking component, wherein the structural connecting frame is arranged in parallel with a first conveying belt, the transverse adjusting component is connected with the structural connecting frame, the sorting component is used for realizing horizontal position adjustment through the transverse adjusting component, the sorting component comprises an identification grabbing component and a size identifying component, the size identifying component is used for acquiring outer diameter parameters of a cylindrical filter in real time and dynamically feeding back to the identification grabbing component according to the outer diameter parameters so as to adjust clamping strokes, the longitudinal adjusting component is connected with the structural connecting frame, the shifting blanking component is connected with the longitudinal adjusting component, and the shifting blanking component is used for tensioning an inner hole of a hollow groove in the filter and clamping and forming stations alternately with the outer diameter of the identification grabbing component so as to realize nondestructive split blanking of the cylindrical filter. Compared with the prior art, the invention has the beneficial effects that the technical defect that the traditional single-point grabbing is easy to slide is eliminated through the relay type sorting logic of the outer diameter flexible envelope and the inner hole dynamic tensioning, and the high-frequency self-adaptive treatment of filters with different specifications is realized by combining the vision prospective measurement and the multi-station rotating framework, so that the workpiece damage and the production stagnation risk caused by positioning errors are effectively reduced. Drawings Fig. 1 is a schematic structural diagram of intelligent sorting and blanking equipment for a filter production line in an embodiment of the invention. Fig. 2 is a schematic structural view of a cage assembly in an intelligent sorting and blanking apparatus for a filter production line according to an embodiment of the present invention. Fig. 3 is a schematic structural diagram of a shifting and blanking assembly in an intelligent sorting and blanking device of a filter production line in an embodiment of the invention. Fig. 4 is a block diagram of a matching control module in an intelligent sorting and blanking device of a filter production line according to an embodiment of the present invention. In the figure, the device comprises a 1-structure connecting frame, a 2-transverse adjusting component, a 3-sorting component, a 4-recognition grabbing component, a 5-size recognition component, a 6-longitudinal adjusting component, a 7-displacement blanking component, a 201-fixing frame, a 202-limit sliding frame, a 203-sliding piece, a 204-first telescopic adjusting piece, a 401-rotation control piece, a 402-connecting arm, a 403-cover frame component, a 4031-limit cover, a 4032-second telescopic adjusting piece, a 4033-anti-skid positioning column, a 403