CN-121990420-A - Inverted wire winding machine for metal wire

CN121990420ACN 121990420 ACN121990420 ACN 121990420ACN-121990420-A

Abstract

The invention discloses an inverted wire winding machine for metal wires, which belongs to the technical field of wire winding and aims to solve the problems that the existing wire winding equipment has dispersed functions, insufficient straightening, production is required to be interrupted during weighing and manual unloading is dependent, the wire winding machine comprises a pay-off rack, a traction device and a wire winding translation device, wherein the pay-off rack is used for placing wires and pulling up the wires, the traction device is used for dragging and cutting the wires, the wire collecting translation device is used for collecting and moving out wires, and the wire collecting translation device is used for realizing the full-flow integrated operation of paying off, straightening, wire collecting, cutting, weighing and translation unloading by integrating the pay-off rack, the traction device and the wire collecting translation device, so that high-precision winding and weighing can be completed without interrupting production, and the problems of scratch and loosening of the wires in process transfer are effectively avoided.

Inventors

GUO XIANGYANG
DUAN HUAWEI
GUO YANFANG
XU CHANGCHUN
Guo Lutao

Assignees

广东思奥智能科技有限公司

Dates

Publication Date: 20260508
Application Date: 20260116

Claims (10)

1. The inverted wire winding machine for the metal wire is characterized by comprising The pay-off rack is used for placing wires and pulling up the wires; The traction device is used for traction and cutting of wires and comprises a frame, a wire connecting unit, a wire passing unit and a cutting unit, wherein the wire connecting unit is arranged at the top of the frame and used for traction of the wires, the wire passing unit is arranged on the frame and connected with the wire connecting unit through a hollow shaft, the wire passing unit is used for connecting and guiding the wires which are drawn by the wire connecting unit and processing the wires, and the cutting unit is used for blocking, buffering and cutting the wires processed by the wire passing unit; The wire winding translation device is used for collecting wires and moving out, the wire winding translation device comprises a base, a moving unit, an inclined unit and a weighing unit, the base is connected with a wire winding disc, the wire winding disc is used for collecting the wires, the moving unit is installed on the base and drives the wire winding disc to move along the base, the inclined unit is installed on the moving unit and used for adjusting the angle of the wire winding disc, and the weighing unit is installed on the inclined unit and connected with the wire winding disc and used for weighing the weight of the wires in the wire winding disc.
2. The wire handstand take-up machine of claim 1, wherein the wire guiding unit comprises a plurality of wire passing wheels, a mounting seat, a driving motor and a speed reducer, wherein the driving motor and the speed reducer are both arranged on the frame, the driving motor is connected with the speed reducer through a synchronous belt to provide power for the speed reducer, the mounting seat is connected with the speed reducer, the wire passing wheels are arranged on the mounting seat, the hollow shaft is arranged in the speed reducer, and the speed reducer drives the hollow shaft to rotate.
3. The wire handstand take-up machine according to claim 1, wherein the wire passing unit comprises a winding drum and a large plate, the winding drum is connected with the frame through a flange, the winding drum is used for winding wires, the large plate is connected with the hollow shaft through a flange, and the large plate is used for a carrier of other parts; The large plate comprises a warp wheel set, a straightener set, a pressing wheel and a wire support, wherein the warp wheel set, the straightener set and the pressing wheel are all installed on the large plate, the warp wheel set is used for dragging wires, the straightener set is used for straightening the wires, the pressing wheel compresses the wires, and the wire support is installed on the large plate through an extension shaft.
4. The metal wire inverted take-up machine according to claim 3, wherein the warp wheel set comprises a first warp wheel, a second warp wheel and a third warp wheel, the straightener set comprises a first straightener and a second straightener, the first warp wheel, the second warp wheel and the first straightener are all arranged on the large plate, wires sequentially pass through the first warp wheel, the second warp wheel and the first straightener and are wound in grooves below the winding drum, and wires in the grooves below the winding drum are wound in grooves above the winding drum through the third warp wheel and the second straightener; The pinch roller comprises a support, the support is connected with the pinch roller and is arranged on the large plate, and the support is further provided with a spring, so that the pinch roller has elasticity and a certain buffering force.
5. The wire handstand take-up machine of claim 1, wherein the traction device further comprises a limiting unit, the limiting unit is connected with the cutting unit, the limiting unit is positioned between the cutting unit and the wire passing unit, and the limiting unit is used for limiting the falling range of wires; The limiting unit comprises a limiting fence and a fixed plate, wherein the fixed plate is provided with a blanking hole, the limiting fence is arranged around the blanking hole of the fixed plate in a funnel shape, and the shearing unit is arranged at one end, far away from the limiting fence, of the fixed plate.
6. The wire handstand take-up machine of claim 5, wherein the cutting unit comprises scissors, an induction structure and a plurality of blocking shafts, the blocking shafts are circumferentially arranged at the blanking holes and used for blocking wires, the induction structure is connected with hooks, the induction structure controls the hooks to stretch and retract, and the scissors are used for cutting wires.
7. The wire handstand take-up machine of claim 1, wherein the moving unit comprises a positive cylinder, a negative cylinder and a moving table, the positive cylinder and the negative cylinder are arranged on the base and are connected with the moving table to control the moving table to move, the output end of the positive cylinder is connected with the base through a connecting block, the output end of the negative cylinder is connected with the moving table through a connecting plate, and the positive cylinder and the negative cylinder are used for providing power for the moving of the moving table; the base is provided with a first sliding rail and a second sliding rail, the positive cylinder and the negative cylinder are slidably mounted on the first sliding rail through a first sliding block, and the mobile station is slidably mounted on the second sliding rail through a second sliding block.
8. The wire handstand take-up machine of claim 1, wherein the tilting unit comprises a plurality of belt seat bearings, a rotating shaft, tilting plates and tilting cylinders, wherein the belt seat bearings are installed on the moving unit, two ends of the rotating shaft are rotatably installed in the two belt seat bearings, the tilting plates are connected with the rotating shaft, the tilting cylinders are installed on the moving unit, the output ends of the tilting cylinders are connected with Y-shaped joints, the Y-shaped joints are hinged with the tilting plates, and the tilting cylinders are used for providing power for angle adjustment of the tilting plates.
9. The wire-rewinding machine as claimed in claim 1, wherein the weighing unit comprises a weighing sensor and a rotating motor, the weighing sensor is mounted on the tilting unit, the rotating motor is mounted on the weighing sensor through an auxiliary block, and the rewinding disc is connected with the rotating motor through a flange.
10. The wire handstand take-up machine of claim 1, wherein the pay-off rack comprises a mounting frame, a stand column and a lifting unit, wherein the lifting unit is mounted on the stand column and can lift along the stand column, the mounting frame is connected with the lifting unit, and a guide roller is mounted in the mounting frame; the lifting unit comprises a lifting cylinder, the lifting cylinder is connected with a first lifting wheel, the upright post is provided with a second lifting wheel, the first lifting wheel is connected with the second lifting wheel through a steel wire rope, the steel wire rope is connected with a lifting seat, and the lifting seat is lifted along the upright post.

Description

Inverted wire winding machine for metal wire Technical Field The invention relates to the technical field of wire winding, in particular to an inverted wire winding machine for metal wires. Background In the production and processing process of metal wires, wire winding is a core link for guaranteeing product quality and improving production efficiency. With the continuous improvement of the demands of downstream industries on the precision (such as straightness and diameter consistency), winding regularity, weight precision and production automation degree of metal wires, the traditional wire winding equipment gradually exposes a plurality of defects which are difficult to overcome. The existing wire winding machine adopts a horizontal or traditional vertical structure, and has the problem that functions are dispersed generally, for example, procedures such as paying off, straightening, winding up, weighing and unloading are completed by matching a plurality of devices, wires are transferred among different devices, so that the production process is interrupted, the surface scratch and tension fluctuation of the wires are easily caused, the product quality is affected, and the use requirements cannot be met, so that the wire winding machine needs to be improved. Disclosure of Invention The invention provides an inverted wire winding machine for metal wires, which aims to solve the problems that the existing equipment has dispersed functions, the wire paying-off, straightening, wire winding, weighing and discharging are matched by multiple equipment, the production flow is interrupted, the efficiency is low and wires are easy to damage. In order to achieve the above purpose, the present invention provides the following technical solutions: An inverted wire winding machine for metal wires comprises The pay-off rack is used for placing wires and pulling up the wires; The traction device is used for traction and cutting of the wire rods and comprises a frame, a wire connecting unit, a wire passing unit and a cutting unit, wherein the wire connecting unit is arranged at the top of the frame and used for traction of the wire rods; The wire winding translation device is used for collecting wires and moving out, the wire winding translation device comprises a base, a moving unit, an inclined unit and a weighing unit, the base is connected with a wire winding disc, the wire winding disc is used for collecting the wires, the moving unit is arranged on the base and drives the wire winding disc to move along the base, the inclined unit is arranged on the moving unit and used for adjusting the angle of the wire winding disc, and the weighing unit is arranged on the inclined unit and connected with the wire winding disc and used for weighing the weight of the wires in the wire winding disc. Further, connect and draw the unit to include a plurality of wire wheels, mount pad, driving motor and speed reducer all install in the frame, and driving motor passes through the hold-in range and is connected with the speed reducer, for the speed reducer provides power, and the mount pad is connected with the speed reducer, and wire wheel installs on the mount pad, and the hollow shaft is installed in the speed reducer, and the speed reducer drives the hollow shaft and rotates. The wire passing unit comprises a winding drum and a large plate, wherein the winding drum is connected with the frame through a flange, and is used for winding wires; The large plate comprises a warp wheel set, a straightener set, a pressing wheel and a wire support, wherein the warp wheel set, the straightener set and the pressing wheel are all arranged on the large plate, the warp wheel set is used for dragging wires, the straightener set is used for straightening the wires, the pressing wheel compresses the wires, and the wire support is arranged on the large plate through an extension shaft. Further, the warp wheel set comprises a first warp wheel, a second warp wheel and a third warp wheel, the straightener set comprises a first straightener and a second straightener, the first warp wheel, the second warp wheel and the first straightener are all arranged on the large plate, wires sequentially pass through the first warp wheel, the second warp wheel and the first straightener to be wound in a groove below the winding drum, and wires in the groove below the winding drum are wound in a groove above the winding drum through the third warp wheel and the second straightener; the pinch roller includes the support, and the leg joint pinch roller is installed on big board, and the support still is equipped with the spring, makes the pinch roller have elasticity and certain buffering power. Further, the traction device further comprises a limiting unit, the limiting unit is connected with the cutting unit, the limiting unit is positioned between the cutting unit and the wire passing unit, and the limiting unit is used for limiting the falling range of the wire;