CN-121990428-A - Automatic winding equipment and process for carbon fiber

CN121990428ACN 121990428 ACN121990428 ACN 121990428ACN-121990428-A

Abstract

The utility model provides an automatic winding equipment of carbon fiber silk and technology, including the wire roller transport vechicle, the carbon silk direction unit, carbon silk traction unit, carbon silk winding unit, the wire frame transport vechicle, the wire roller transport vechicle is including dividing the control box, the wire roller physiosis axle, carbon silk is put the platform, carbon silk hold-down mechanism, transport owner frame part connects the control box, divide the control box top to be connected with twelve wire roller physiosis axles, every wire roller physiosis axle is by servo motor control, be provided with the carbon silk wire guide post between the wire roller physiosis axle of upper and lower two rows, transport owner frame is provided with the carbon silk towards one side of going out the silk direction and is put the platform, the carbon silk is put the platform and is connected with carbon silk hold-down mechanism towards going out the silk direction, one side that the wire roller transport vechicle is provided with the carbon silk direction unit towards going out the silk direction.

Inventors

NIU ZHIWEI
GAO MEIYUN
CHEN XUHUI
CHANG WEN
LU HUAPING
WU YONGZHI
KONG JIE
WANG YUAN

Assignees

北京宇航高科新材料有限公司

Dates

Publication Date: 20260508
Application Date: 20260312

Claims (6)

1. The automatic carbon fiber yarn winding equipment is characterized by comprising a yarn roller transport vehicle (102), a carbon yarn guiding unit (103), a carbon yarn traction unit (104), a carbon yarn winding unit (105) and a yarn frame transport vehicle (106), wherein the yarn roller transport vehicle (102) comprises a sub-control box (2), a yarn roller inflatable shaft (4), a carbon yarn placing platform (6) and a carbon yarn pressing mechanism (7), the control box (2) is partially connected to a main transport frame (3), twelve yarn roller inflatable shafts (4) are connected to the top of the sub-control box (2), each yarn roller inflatable shaft (4) is controlled by a servo motor, a carbon yarn guide column (5) is arranged between the upper and lower rows of yarn roller inflatable shafts (4), one side of the main transport frame (3) facing the yarn discharging direction is provided with a carbon yarn placing platform (6), the carbon yarn platform (6) is connected with a carbon yarn pressing mechanism (7) facing the yarn discharging direction, one side of the yarn roller transport vehicle (102) is provided with the carbon yarn guiding unit (103), the carbon yarn guiding unit (103) comprises a main guide frame (8) and a tail end guide column (8) and a main guide column (9) is arranged at the top of the main transport frame (8).
2. The automatic carbon fiber yarn winding equipment according to claim 1, wherein the sub-guide posts (9) are symmetrically arranged on two sides of the main guide frame (8), one side, facing the yarn outlet direction, of the main guide frame (8) is provided with the tail end guide post (10), the side surface of the main carbon fiber yarn guide unit (103) is provided with the carbon yarn traction unit (104), the carbon yarn traction unit (104) comprises a main frame (11), a flexible clamping jaw (12) and a dispensing mechanism (13), the main frame (11) adopts a triaxial truss structure, the main frame (11) adopts a servo motor as a power source, the flexible clamping jaw (12) and the dispensing mechanism (13) are fixedly connected to the tail end of a Z-axis of the main frame (11), one side, facing the yarn outlet direction, of the carbon yarn guide unit (103) is provided with the carbon yarn winding unit (105), the carbon yarn winding unit (105) comprises a yarn winding main frame (14), a driving cylinder (16), a tension detection sensor (25), a winding power mechanism (26) and a yarn frame mounting claw (27), the top of the yarn winding main frame (14) is connected with a sliding guide rail (19), and the top of the sliding guide rail (19) is connected with a power mechanism mounting table (15).
3. The automatic carbon fiber yarn winding device according to claim 2, wherein the power mechanism mounting table (15) slides at the top of the sliding guide rail (19), the side surface of the yarn winding main frame (14) is connected with the transverse moving driving air cylinder (16), a telescopic rod arranged on the transverse moving driving air cylinder (16) is connected with the power mechanism mounting table (15), a winding power mechanism (26) is arranged inside the power mechanism mounting table (15), a tension detection sensor (25) is connected to the bottom of the winding power mechanism (26), the tail end of an output shaft of the winding power mechanism (26) is connected with a yarn frame mounting claw (27), the side surface of the yarn frame mounting claw (27) is connected with a yarn frame (17), one side, facing the yarn outlet direction, of the carbon yarn winding unit (105) is provided with a yarn frame carrier (106), the two yarn frame carriers (106) are arranged at an included angle of 90 degrees, an empty yarn frame (17) is arranged inside the yarn frame carrier (106) on one side, and the yarn frame carrier (106) on the other side is not provided with the yarn frame (17) inside.
4. The automatic carbon fiber yarn winding equipment according to claim 3, wherein the yarn frame conveying trolley (106) comprises a yarn frame conveying main frame (18) and a yarn frame hanging frame (20), the top of the yarn frame conveying main frame (18) is connected with the yarn frame hanging frame (20), the yarn frame hanging frame (20) is provided with a locking mechanism matched with a yarn frame (17), a yarn frame moving manipulator (107) is arranged between the two yarn frame conveying trolleys (106), the yarn frame moving manipulator (107) comprises a manipulator base (21), a manipulator main body (22), pneumatic scissors (23) and yarn frame clamping jaws (24), the manipulator main body (22) is connected with the manipulator main body (22) at the top of the manipulator base (21), the pneumatic scissors (23) and the yarn frame clamping jaws (24) are arranged at the tail end of the manipulator main body (22), and the protective fence (101) is covered on the outer sides of the yarn roller conveying trolleys (102), the carbon yarn guiding units (103), the carbon yarn traction units (104), the carbon yarn frame winding units (105), the yarn frame conveying trolleys (106) and the yarn frame moving manipulator (107).
5. The automatic carbon fiber filament winding equipment according to claim 4, wherein the protective fence (101) is provided with three fence inlets and outlets (1), the three fence inlets and outlets (1) respectively correspond to the wire roller transport vehicle (102) and two wire frame transport vehicles (106) at different positions, a safety light curtain is installed at the fence inlet and outlet (1) corresponding to the wire roller transport vehicle (102), a safety door is installed at the fence inlet and outlet (1) corresponding to the wire frame transport vehicle (106) and is provided with a safety door lock and a sensor, and a control system (108) is arranged on the side face of the protective fence (101).
6. The process for operating an automatic carbon fiber yarn winding device according to claim 1, comprising the steps of: (1) The carbon wire cylinder of an operator is arranged on a wire roller air expansion shaft (4) of a wire roller transport vehicle (102), and carbon wires are sequentially fixed in a pressing device, and the wire roller air expansion shaft (4) is expanded; (2) Pushing the wire roller carrier (102) into a fixed position by an operator, and confirming that the wire roller carrier (102) is pushed into place outside the gateway; (3) The roller conveyor vehicle (102) is automatically locked and automatically powered on; (4) Operators respectively push the empty wire frame transport vehicle (106) and the wire frame transport vehicle (106) with the empty wire frames (17) into specified positions, close the fence inlets and outlets (1), automatically lock the wire frame transport vehicle (106) and switch on the power supply and the compressed air; (5) Starting equipment, wherein the equipment automatically operates; (6) The carbon wire traction unit (104) starts to operate, and the Z-axis descending flexible clamping jaw (12) of the carbon wire traction unit (104) clamps the carbon wire; (7) Unlocking a carbon wire pressing mechanism (7) corresponding to the carbon wire clamped by the flexible clamping jaw (12); (8) The carbon wire traction unit (104) clamps the carbon wire to start walking according to a set route, and the corresponding wire roller inflatable shaft (4) on the wire roller transport vehicle (102) starts to rotate to discharge the wire; (9) When the carbon wire traction unit (104) starts to operate, the wire frame moving manipulator (107) also starts to operate, the empty wire frame (17) is grabbed, the empty wire frame is placed into the wire frame mounting claw (27) of the carbon wire winding unit (105), the wire frame is clamped by the wire frame mounting claw (27), and the wire frame moving manipulator (107) returns to the waiting position; (10) The carbon wire traction unit (104) guides the carbon wire to a wire frame (17) connected with the carbon wire winding unit (105), the wire roll inflatable shaft (4) of the wire roll transport vehicle (102) stops wire discharge, the carbon wire is tightened, the dispensing mechanism (13) of the carbon wire traction unit (104) starts to act, the carbon wire is connected with the wire frame (17), and the carbon wire traction unit (104) keeps the carbon wire in a tightened state for 30 seconds to ensure that the adhesive is solidified; (11) After the adhesive is solidified, the carbon wire traction unit (104) returns to the waiting position; (12) The carbon wire winding unit (105) operates, the wire roller inflatable shaft (4) starts to be matched with the carbon wire winding unit (105), and the traversing driving cylinder (16) and the winding power mechanism (26) are controlled by a program, so that the wire frame (17) starts to rotate and retract, and spiral winding of carbon wires is realized; (13) The winding of the wire frame (17) is completed, the wire roller inflatable shaft (4) is locked to tighten the carbon wire, the carbon wire guiding unit (103) of the carbon wire traction unit (104) connects the carbon wire with the wire frame (17), (14) The carbon wire traction unit 104 withdraws to a wire taking position, waits for taking a carbon wire, the wire frame moving manipulator (107) starts to act, the pneumatic scissors (23) cut the carbon wire outside the wire frame (17), meanwhile, the wire roller inflatable shaft (4) starts to reversely rotate, the redundant carbon wire is withdrawn, the wire frame moving manipulator (107) moves the wound wire frame (17) onto the empty wire frame transport vehicle (106), takes an empty wire frame (17) and puts the empty wire frame into the carbon wire winding unit (105); (15) The wound wire frame (17) is fixed by the wire frame transport vehicle (106) to prevent shaking.

Description

Automatic winding equipment and process for carbon fiber Technical Field The invention relates to the field of carbon fiber wires, in particular to automatic winding equipment and process for carbon fiber wires. Background The prior art is completed manually, the operations of feeding, unpacking, wire frame winding, wire frame placing and the like are needed, each wire roller needs to be subjected to sampling inspection, the labor intensity is high, the action is complex, the overall working efficiency of personnel is low, the labor cost is high, the manual operation precision is low, and the stress consistency of each wire can not be guaranteed when the wire frame is wound. Disclosure of Invention Aiming at the defects existing in the prior art, the invention provides the automatic winding equipment and the process for the carbon fiber wires, which adopt automatic control to replace the previous pure manual operation, reduce the labor cost, reduce the labor intensity and improve the efficiency by adopting the operation mode of a plurality of servo motors and manipulators. The invention aims at realizing the following technical scheme: The utility model provides an automatic winding equipment of carbon fiber silk and technology, including the wire roller transport vechicle, the carbon silk guide unit, the carbon silk traction unit, the carbon silk winding unit, the wire frame transport vechicle, the wire roller transport vechicle is including dividing the control box, the wire roller physiosis axle, the carbon silk is put the platform, carbon silk hold-down mechanism, the transport owner frame part is connected with the control box, divide the control box top to be connected with twelve wire roller physiosis axles, every wire roller physiosis axle is controlled by servo motor, be provided with the carbon silk wire post between the wire roller physiosis axle of upper and lower two rows, the transport owner frame is provided with the carbon silk towards one side of going out the silk direction and puts the platform, the carbon silk is put the platform and is connected with carbon silk hold-down mechanism towards going out the silk direction, one side that the wire roller transport vechicle is provided with the carbon silk guide unit towards going out the silk direction, the carbon silk guide unit includes the direction main frame, end guide post, the direction main frame top has branch guide post. Divide guide post symmetry to arrange in direction main frame both sides, one side of direction main frame towards the wire direction is provided with terminal guide post, carbon wire guide unit side is provided with carbon wire traction unit, carbon wire traction unit includes main frame, flexible clamping jaw, some gum machine constructs, main frame adopts triaxial truss structure, main frame adopts servo motor as the power supply, the Z axle end fixedly connected with flexible clamping jaw of main frame, some gum machine constructs, carbon wire guide unit is provided with carbon wire winding unit towards one side of wire direction, carbon wire winding unit includes the wire winding main frame, sideslip actuating cylinder, tension detection sensor, winding power unit, wire frame installation jaw, sliding guide is connected at wire winding main frame top, power unit mount table is connected at sliding guide top. The power mechanism mounting table slides on the top of the sliding guide rail, the side surface of the winding main frame is connected with a transverse moving driving cylinder, a telescopic rod arranged on the transverse moving driving cylinder is connected with the power mechanism mounting table, a winding power mechanism is arranged in the power mechanism mounting table, the bottom of the winding power mechanism is connected with a tension detection sensor, the tail end of an output shaft of the winding power mechanism is connected with a wire frame mounting claw, the wire frame is connected to wire frame installation claw side, and carbon filament winding unit is provided with the wire frame transport vechicle towards one side of going out the silk direction, and carbon filament guiding unit keeps away from one side of carbon filament traction unit and is provided with the wire frame transport vechicle, and two wire frame transport vechicles are 90 contained angles and arrange, and one side wire frame transport vechicle is inside to be provided with empty wire frame, and opposite side wire frame transport vechicle is inside to be provided with not wire frame. The wire frame transport vechicle includes lead screw transportation main frame, lead screw stores pylon, lead screw transportation main frame top connection lead screw stores pylon, the lead screw stores pylon is provided with the locking mechanical system of cooperation wire frame, be provided with the wire frame between two wire frame transport vechicles and remove the manipulator, the wire frame removes the manipulator and includes the manipul