CN-121990760-A - Energy-saving cooling device for fused quartz
Abstract
The utility model provides an energy-saving cooling device for fused silica, includes cooling box and a plurality of turbulence boards of staggered arrangement in fused silica post circumference surface top, is equipped with the flow distribution plate that is located its windward side on the turbulence board, and this flow distribution plate is the contained angle with the turbulence board body and arranges, and the bottom lateral wall of turbulence board is equipped with a plurality of triangular pyramids towards fused silica post surface, is equipped with multiunit ball socket between the triangular pyramids. When cooling air flows through the turbulence plates, the staggered turbulence plates divide the main air flow with smaller flow resistance to generate turbulence, and the turbulence plates are repeatedly refracted for multiple times through the triangular pyramids, so that the contact time of local air flow is effectively prolonged, and in the refraction process, the ball sockets capture the air flow in a near-wall area and form stable micro vortex, so that the turbulent flow heat exchange effect is continuously enhanced.
Inventors
- Fei Henghu
- Fei Linna
- ZHOU YANQIAO
Assignees
- 新沂市引河石英材料有限公司
Dates
- Publication Date
- 20260508
- Application Date
- 20251223
Claims (9)
- 1. An energy-efficient cooling device for fused silica, comprising: a cooling box (1) surrounding the fused silica column and applying a cooling air flow to the surface thereof; The turbulence plates (12) extend along the axial direction of the fused quartz column and are distributed in a plurality of rows around the circumferential surface of the fused quartz column, wherein the turbulence plates (12) in the same row are arranged at intervals, and the turbulence plates (12) in adjacent rows are staggered in the circumferential direction and the axial direction of the fused quartz column; The wind-facing side of the turbulence plate (12) is provided with a flow dividing plate (16), and the flow dividing plate (16) and the turbulence plate (12) body are arranged at an included angle and are used for guiding and dividing air flow; The side wall of the turbulence plate (12) facing the fused quartz column is provided with a plurality of triangular pyramids (18), and the conical tip of each triangular pyramid (18) faces the center of the fused quartz column.
- 2. The energy-saving cooling device for fused silica according to claim 1, wherein a plurality of groups of ball sockets (19) are arranged between adjacent triangular cones (18) and used for generating and maintaining vortex under the action of air flow, and the ball centers of the ball sockets (19) are positioned outside the side wall of the turbulence plate (12).
- 3. The energy-saving cooling device for fused silica, as set forth in claim 1, characterized in that the cooling tank (1) is provided with a plurality of first adjusting rods (6) with adjustable height, the bottom ends of the first adjusting rods (6) are connected with separating plates (13), the separating plates (13) are in sealing sliding fit with the inner wall of the cooling tank (1), and the vertical position of the separating plates (13) in the cooling tank (1) can be controlled by adjusting the first adjusting rods (6).
- 4. An energy-saving cooling device for fused silica according to claim 3, wherein a compensating plate (14) is slidably provided in the partition plate (13), and a guide cone (15) for guiding the air flow is provided at an end of the compensating plate (14) away from the partition plate (13).
- 5. The energy-saving cooling device for fused silica according to claim 4, wherein the tip of the guide cone (15) is disposed upward, and the tip of the guide cone (15) is disposed adjacent to the circumferential surface of the fused silica column, and the inclination angle of the tip of the guide cone (15) is adapted to the inclination angle of the flow dividing plate (16) to cooperatively guide and divide the air flow.
- 6. The energy-saving cooling device for fused silica according to claim 1, wherein a plurality of second adjusting rods (7) with adjustable heights are arranged on the cooling box (1), the bottom ends of the second adjusting rods (7) are rotatably provided with angle rods, and the angle rods are connected with the turbulence plates (12) through connecting seats (17).
- 7. The energy-saving cooling device for fused silica according to claim 1, wherein a cold air port (4) is arranged on the side wall of the cooling box (1), a rectangular diversion trench (9) is arranged at the bottom of the inner wall of the cooling box (1), and the rectangular diversion trench (9) is configured to convert an entering cold air flow into an upward-blowing uniform flow field.
- 8. The energy-saving cooling device for fused silica according to claim 7, wherein a horn mouth (8) is arranged in the center of the upper wall of the cooling box (1), the opening of the horn mouth (8) is downward, an air suction cover (2) is connected above the horn mouth (8), and an air suction opening (5) is arranged on the air suction cover (2).
- 9. The energy-saving cooling device for fused silica according to claim 7, wherein a plurality of rollers (10) are arranged above the rectangular diversion trench (9), the bus bar of each roller (10) is configured as an arc line concave inwards towards the axis direction, and the two ends of the cooling box (1) are provided with pressing covers (3).
Description
Energy-saving cooling device for fused quartz Technical Field The invention belongs to the technical field of fused quartz, and particularly relates to an energy-saving cooling device for fused quartz. Background After the fused silica articles are formed by high temperature processing, the fused silica articles are subjected to a cooling process from thousands of degrees of high temperature to nearly room temperature. At present, the common cooling mode mainly depends on natural cooling in the environment or is assisted by low-temperature airflow to directly blow on the surface of the quartz cylinder. However, the natural cooling period is extremely long, and the production efficiency and the equipment turnover rate are severely restricted. When forced cooling is adopted, the cooling is accelerated to a certain extent, but the mode is extensive, the heat exchange efficiency is low, the energy utilization rate is not high, and the current industry trend of energy conservation and environmental protection is contrary. In the prior art, a remarkable physical contradiction exists that in theory, the hot air on the quartz surface can be blown away more quickly by increasing the flow rate of the cooling air flow, so that the cooling rate is improved. However, in practice, too high a flow rate can result in too short contact time between the air flow and the high-temperature surface, and heat is not fully absorbed and is separated, so that the efficiency of single heat exchange is reduced, and waste of air flow power resources is caused. This "flow rate and efficiency" discrepancy constrains further optimization of the cooling effect. Disclosure of Invention In view of the above, the present invention provides an energy-efficient cooling device for fused silica, which at least partially solves the above-mentioned problems, in order to overcome the drawbacks of the prior art. The invention adopts the following technical scheme that the energy-saving cooling device for fused quartz provided by the invention comprises: the cooling box is used for fixing the fused quartz column and applying cooling airflow to the surface of the fused quartz column; A plurality of turbulence plates extending in an axial direction of the fused silica column and distributed in a plurality of rows around a circumferential surface thereof, wherein, The turbulence plates in the same row are arranged at intervals, and the turbulence plates in adjacent rows are staggered in the circumferential direction and the axial direction of the fused quartz column, so that the airflow is continuously divided and deflected when flowing through; the wind-facing side of the turbulence plate is provided with a flow dividing plate, and the flow dividing plate and the turbulence plate body are arranged at an included angle and are used for guiding and dividing air flow; The side wall of the turbulent flow plate, which faces the fused quartz column, is provided with a plurality of triangular pyramids, and the conical tip of each triangular pyramid faces the center of the fused quartz column. Further, a plurality of groups of ball sockets are arranged between adjacent triangular cones and used for generating and maintaining vortex under the action of air flow, and the ball centers of the ball sockets are positioned outside the side wall of the turbulence plate. Further, be equipped with a plurality of adjustable high first regulation pole on the cooling tank, the bottom of first regulation pole is connected with the division board, division board and cooling tank inner wall keep sealed sliding fit, through adjusting first regulation pole steerable division board is in the vertical position of cooling tank. Further, the splitter plate is slidably provided with a compensation plate, and one end of the compensation plate, which is far away from the splitter plate, is provided with a guide cone for guiding air flow. Further, the cone tip of the guide cone is upwards, the cone tip of the guide cone is adjacently arranged with the circumferential surface of the fused quartz column, and the inclination angle of the cone tip of the guide cone is matched with the inclination angle of the flow dividing plate so as to cooperatively guide and divide the air flow. Further, be equipped with a plurality of height-adjustable's second regulation pole on the cooling tank, the bottom rotation of second regulation pole is equipped with the angle pole, the angle pole passes through the connecting seat and is connected with the turbulent flow board. Further, a cold air port is formed in the side wall of the cooling box, a rectangular diversion trench is formed in the bottom of the inner wall of the cooling box, and the rectangular diversion trench is configured to convert the entering cold air flow into an upward-blowing uniform flow field. Further, the center of the upper wall of the cooling box is provided with a horn mouth, the opening of the horn mouth faces downwards, an air s