CN-121992594-A - Low-energy-consumption efficient washing and shaping integrated machine and process for airbag fabric

CN121992594ACN 121992594 ACN121992594 ACN 121992594ACN-121992594-A

Abstract

The invention discloses a low-energy-consumption high-efficiency washing and shaping integrated machine and a process for an airbag fabric, wherein the integrated machine comprises the following steps: the cleaning box is fixedly connected with a shaping box at one side, a winding piece for winding the air bag fabric is arranged at one side, far away from the cleaning box, of the shaping box, a guide piece for guiding the air bag fabric into the cleaning box is arranged in the cleaning box, and a cleaning piece for rubbing the air bag fabric in the cleaning box is arranged in the cleaning box; according to the invention, the upper end and the lower end of the cloth distributed in the Z shape are uniformly rolled and rubbed by the cleaning plate and the rolling balls of the cleaning piece, so that deep cleaning of the fabric is realized, surface impurities are removed, the wrinkles and twisted parts generated after rubbing are instantly smoothed by the V-shaped smoothing plate of the flattening piece, the influence on the flatness of the fabric caused by shaping of the wrinkles in subsequent procedures is avoided, meanwhile, the two parts are accurately attached to the upper end and the lower end of the cloth through the adjusting groove and the connecting rod, the cleaning and smoothing full coverage of the Z-shaped cloth are ensured, and the uniformity of water washing treatment is improved.

Inventors

JIANG MINQI
CUI WEIXI
DAI JIANLIANG
CHEN FEI
CHEN YU
SHEN TAO
YU DONGHUI
ZHU JIALE
WANG YANXIN

Assignees

浙江莎特勒新材料股份有限公司

Dates

Publication Date: 20260508
Application Date: 20260210

Claims (9)

1. The utility model provides an air bag fabric low energy consumption high-efficient washing design all-in-one, includes washs case (1), its characterized in that, washs case (1) one side fixedly connected with design case (2), design case (2) keep away from washs case (1) one side and be provided with the rolling piece that carries out the rolling to the gasbag fabric, be provided with in washs case (1) with the leading-in guide piece (3) in washs case (1) of gasbag fabric, be provided with in washs case (1) and be provided with in washs case (1) carry out the washing piece (4) of kneading to and carry out smooth piece (5) of smoothing to the gasbag fabric after kneading, be provided with in design case (2) extrusion piece (6) that extrudeed to the gasbag fabric after the washing is accomplished, design case (2) outside fixedly connected with mounting panel (7), mounting panel (7) top fixedly connected with linear drive (8), linear drive (8) end fixedly connected with carries out ironing piece (9) of shaping to the gasbag fabric; The guide piece (3) comprises a clamping block (31) fixedly connected with one side of the inside of the cleaning box (1), a fixing plate (32) is slidably inserted into the inner side of the clamping block (31), an introduction assembly (33) and a derivation assembly (34) are fixedly connected onto the fixing plate (32), and a steering assembly (35) is fixedly connected between the introduction assembly (33) and the derivation assembly (34); The cleaning piece (4) comprises an adjusting groove (41) which is formed in the side end of the fixing plate (32) in a penetrating mode, a connecting rod (42) is inserted in the adjusting groove (41) in a sliding mode, the end face of one side of the connecting rod (42) away from the clamping block (31) is fixedly connected with a cleaning plate (44), balls (45) are embedded in the cleaning plate (44) towards one side of the air bag fabric, and nuts (43) are connected with one side of the connecting rod (42) close to the clamping block (31) in a threaded mode.
2. The low-energy-consumption efficient water washing and shaping integrated machine for the airbag fabric according to claim 1, wherein the clamping blocks (31) are of an F shape, the clamping blocks (31) are provided with two groups of symmetrically distributed on one side of the inside of the guide piece (3), the fixing plate (32) is higher than the cleaning box (1), the guide-in assembly (33) and the guide-out assembly (34) on the fixing plate (32) are symmetrically distributed and higher than the top end of the cleaning box (1), the guide-in assembly (33) is positioned on one side far away from the shaping box (2), the guide-out assembly (34) is positioned on one side close to the shaping box (2), and the steering assemblies (35) are provided with a plurality of groups and are uniformly distributed on the guide-in assembly (33) and the guide-out assembly (34), so that the airbag fabric is continuously distributed in a Z shape in the cleaning box (1).
3. The air bag fabric low-energy-consumption efficient water washing shaping all-in-one machine according to claim 2, wherein the guide-in assembly (33) comprises a mounting rod (331) fixedly connected with the fixing plate (32), the mounting rod (331) is in a T shape, a sleeve (332) is sleeved outside the mounting rod (331), the sleeve (332) is rotationally connected with the mounting rod (331), a threaded hole (333) is formed in the end face of the mounting rod (331) far away from the fixing plate (32), a stud (334) is connected with an internal thread of the threaded hole (333), a baffle (335) is fixedly connected with one end of the stud (334), the diameter of the baffle (335) is larger than that of the sleeve (332), and the guide-in assembly (33), the guide-out assembly (34) and the steering assembly (35) are identical in structure.
4. The low-energy-consumption efficient water washing and shaping integrated machine for the airbag fabric according to claim 3, wherein two groups of connecting rods (42) are arranged in the regulating groove (41), a group of cleaning plates (44) are arranged at the upper end and the lower end of the airbag fabric, a plurality of groups of balls (45) are uniformly distributed on the cleaning plates (44), the leveling pieces (5) also comprise the regulating groove (41), the connecting rods (42) and nuts (43), the leveling plates (51) are fixedly connected with the end face of one side, far away from the clamping block (31), of the connecting rods (42) in the leveling pieces (5), the leveling plates (51) are V-shaped, two groups of connecting rods (42) are uniformly arranged in the regulating groove (41) in the leveling pieces (5), a group of leveling plates (51) are arranged at the upper end and the lower end of the airbag fabric, when the cleaning pieces (4) and the leveling pieces (5) are fixed, the nuts (43) are abutted against one side of the fixing plates (32), the cleaning plates (44) and the other side of the leveling plates (51) are respectively abutted against the fixing plates (32), the leveling pieces (41) are symmetrically distributed on one side (41) close to the regulating groove (41), and are symmetrically distributed on one side (2), and the tip of the V-shaped pacifier plate (51) faces the cleaning piece (4).
5. The air bag fabric low-energy-consumption efficient washing and shaping all-in-one machine according to claim 4, wherein the extrusion piece (6) comprises connecting plates (61) fixedly connected with the inner side of the shaping box (2), the connecting plates (61) are provided with two groups of extrusion blocks II (66) symmetrically distributed on two sides inside the shaping box (2), extrusion blocks I (62) are fixedly connected between the two groups of connecting plates (61), a group of fixing grooves (63) are formed in each group of connecting plates (61) in a penetrating mode, a group of inserting rods (64) are arranged in each fixing groove (63), a group of nuts (65) are connected to the outer circular surface of each group of inserting rods (64) in a threaded mode, the nuts (65) are located on one side, connected with the shaping box (2), extrusion blocks II (66) are fixedly connected between the two groups of inserting rods (64), the extrusion blocks II (66) are consistent with the distance between the two groups of connecting plates (61), the extrusion blocks II (66) and the extrusion blocks I (62) are in V-shaped, V-shaped structures are consistent, V-shaped tips of the extrusion blocks II (66) face downwards, and V-shaped ends of the extrusion blocks 62 face upwards, and the I-shaped extrusion blocks II (62) face upwards from the V-shaped structures.
6. The low-energy-consumption efficient water washing and shaping integrated machine for the airbag fabric according to claim 5, wherein the extrusion parts (6) are arranged in two groups, are symmetrically arranged in the shaping box (2) respectively, the ironing piece (9) is positioned between the two groups of extrusion parts (6), and the mounting plate (7) and the linear driver (8) are arranged in two groups and are symmetrically distributed on two sides of the shaping box (2).
7. The air bag fabric low-energy-consumption efficient washing and shaping all-in-one machine according to claim 6, wherein the ironing piece (9) comprises supporting blocks (91) fixedly connected with movable ends of each group of linear drivers (8), first installation blocks (92) are fixedly connected to the top ends of the supporting blocks (91), installation grooves (93) are formed in the top ends of the first installation blocks (92) in a penetrating mode, the installation grooves (93) are formed in the top ends of the supporting blocks (91) in the same mode, the supporting blocks (91) are communicated with the installation grooves (93) in the first installation blocks (92) in an aligned mode, hydraulic rods (94) are fixedly connected to the bottom ends of the inside of the installation grooves (93) in the supporting blocks (91), the hydraulic rods (94) penetrate through the installation grooves (93) in the first installation blocks (92), and second installation blocks (95) are fixedly connected to the movable top ends of the hydraulic rods (94).
8. The low-energy-consumption efficient water washing and shaping integrated machine for the airbag fabric according to claim 7, wherein a lower ironing block (97) is fixedly connected between two groups of first mounting blocks (92) on the movable ends of the two groups of linear drivers (8), and an upper ironing block (96) is fixedly connected between two groups of second mounting blocks (95).
9. The low-energy-consumption and high-efficiency water washing and shaping process for the airbag fabric according to any of claims 1-8, which is characterized by comprising the following steps: S1, firstly, an operator straightens the airbag fabric to be treated, one end of the fabric is led into a cleaning box (1) through an inlet component (33) of a guide piece (3), a plurality of groups of steering components (35) enable the fabric to be distributed in a Z shape in the box, then a cleaning plate (44) of a cleaning piece (4) and a leveling plate (51) of a leveling piece (5) are adjusted through an adjusting groove (41) and a connecting rod (42) to be attached to the upper end and the lower end of the fabric, the other end of the fabric is led out of the cleaning box (1) through an outlet component (34), enters a shaping box (2) and sequentially passes through two groups of extrusion pieces (6) and ironing pieces (9), and finally is fixedly connected with the winding pieces, and the winding pieces are started to provide power; S2, then, the rolling piece drives cloth to move at a uniform speed, the cloth is firstly rubbed by the balls (45) of the cleaning piece (4) to remove surface impurities, sizing agent and greasy dirt, then is smoothed by the smoothing plate (51) of the smoothing piece (5) to smooth wrinkles and twists, then enters the shaping box (2), is extruded and dehydrated by the extrusion block I (62) and the extrusion block II (66) of the two groups of extrusion pieces (6) to remove most of water, S3, finally, the fabric moves to an ironing part (9) area, the winding part pauses, the hydraulic rod (94) drives the upper ironing block (96) and the lower ironing block (97) to clamp the fabric and electrify and heat, the linear driver (8) is matched with unidirectional movement to realize ironing and shaping, the ironing step is repeated after reset until the shaping of the whole winding of the fabric is finished, and finally the winding part winds the qualified fabric, so that the whole process is finished.

Description

Low-energy-consumption efficient washing and shaping integrated machine and process for airbag fabric Technical Field The invention relates to the technical field of fabric production equipment, in particular to a low-energy-consumption high-efficiency washing and shaping integrated machine and process for an airbag fabric. Background The water washing and shaping of the air bag fabric is a core post-finishing process of the fabric special for the air bag after weaving and dyeing and finishing, and is a composite process combining water washing treatment and heat shaping, wherein the core is to eliminate internal stress of the fabric, remove processing residues, accurately heat-shape and solidify the size of the fabric and optimize physical properties, so that the fabric achieves the indexes of dimensional stability, physical strength, shaping suitability and the like required by an air bag product, and the water washing and shaping process is a key process from basic grey cloth to qualified finished products of the air bag fabric. The existing water washing treatment mode is insufficient in cleaning uniformity of the air bag fabric, deep cleaning of all parts of the fabric is difficult to achieve, processing residues and impurities on the surface of part of the fabric and in fiber gaps cannot be thoroughly removed, cleanliness of the fabric can be affected, effects of a subsequent heat setting process can be indirectly affected, internal stress of the fabric is not sufficiently eliminated, and improvement of physical properties and dimensional stability is limited to a certain extent. Disclosure of Invention The invention aims to solve the problems that the existing water washing treatment mode is insufficient in washing uniformity of an airbag fabric, deep cleaning of all parts of the fabric is difficult to realize, processing residues and impurities on the surface of part of the fabric and in fiber gaps cannot be thoroughly removed, the cleanliness of the fabric can be influenced, the effect of a subsequent heat setting process can be indirectly influenced, the internal stress of the fabric is insufficiently eliminated, and the improvement of physical properties and dimensional stability is limited to a certain extent. The air bag fabric low-energy-consumption efficient washing and shaping integrated machine comprises a washing box, wherein one side of the washing box is fixedly connected with a shaping box, one side of the shaping box, which is far away from the washing box, is provided with a winding part for winding the air bag fabric, a guide part for guiding the air bag fabric into the washing box is arranged in the washing box, a washing part for kneading the air bag fabric in the washing box and a flattening part for flattening the kneaded air bag fabric are arranged in the washing box, an extrusion part for extruding and dehydrating the washed air bag fabric is arranged in the shaping box, the outer side of the shaping box is fixedly connected with a mounting plate, the top end of the mounting plate is fixedly connected with a linear driver, and the movable end of the linear driver is fixedly connected with an ironing part for ironing and shaping the air bag fabric; the guide piece comprises a clamping block fixedly connected with one side of the inside of the cleaning box, a fixing plate is inserted into the inner side of the clamping block in a sliding manner, a guiding-in assembly and a guiding-out assembly are fixedly connected onto the fixing plate, and a steering assembly is fixedly connected between the guiding-in assembly and the guiding-out assembly; the cleaning piece is including lining up the adjustment tank of seting up in fixed plate side, sliding grafting in the adjustment tank has the connecting rod, connecting rod keeps away from fixture block one side terminal surface fixedly connected with cleaning plate, the cleaning plate inlays towards gasbag surface fabric one side and is equipped with the ball, connecting rod is close to fixture block one side threaded connection has the nut. As a still further scheme of the invention, the fixture block is of an F shape, two groups of fixture blocks are symmetrically distributed on one side in the guide piece, the fixed plate is higher than the cleaning box, the guide-in components and the guide-out components on the fixed plate are symmetrically distributed and higher than the top end of the cleaning box, the guide-in components are positioned on one side far away from the shaping box, the guide-out components are positioned on one side close to the shaping box, and the steering components are provided with a plurality of groups of guide-in components and guide-out components which are uniformly distributed, so that the airbag fabrics are continuously distributed in a Z shape in the cleaning box. As a still further scheme of the invention, the guide-in assembly comprises a mounting rod fixedly connected with the fixing plate, the mounting