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CN-121992599-A - Antistatic solvent immersion device for woven short-pile sofa fabric and operation method

CN121992599ACN 121992599 ACN121992599 ACN 121992599ACN-121992599-A

Abstract

The application discloses an antistatic solvent immersing device for warp-knitted short-pile sofa fabric and an operation method, and relates to the technical field of textile printing and dyeing and finishing equipment, comprising a solvent immersing device main body and a recovery filter box, wherein the outer sides of two groups of material inlet and outlet openings are respectively fixedly connected with an inlet guide frame and an outlet guide frame with an anti-deviation flange, and the recovery filter box is fixedly connected to one side, close to the inlet guide frame, of the solvent immersing device main body through a flange in a sealing manner; the application can scrape floating hair on the liquid surface in real time by arranging the overflow port and the circulating filter system, prevents the floating hair from being secondarily attached to the fabric, ensures the clean cloth cover, realizes the dynamic removal of the floating hair on the liquid surface, and solves the problem of difficult penetration of the short-pile fabric caused by the covering of the surface fluff.

Inventors

  • WANG JIANDONG
  • FEI XINWEI

Assignees

  • 桐乡市华灵丝绸有限责任公司

Dates

Publication Date
20260508
Application Date
20260323

Claims (10)

  1. 1. The antistatic solvent immersing device for the woven short-pile sofa fabric comprises a solvent immersing device main body (1) and a recovery filter box (3), and is characterized in that two ends of the solvent immersing device main body (1) are provided with a material inlet and outlet (13) which is adaptive to the width of the fabric, the outer sides of the two groups of material inlet and outlet (13) are fixedly connected with an inlet guide frame (11) and an outlet guide frame (12) with anti-deviation flanges respectively, and the recovery filter box (3) is fixedly connected to one side, close to the inlet guide frame (11), of the solvent immersing device main body (1) through flange sealing; The solvent immersing device comprises a solvent immersing device body (1), wherein a floating hair scraping device (4) is fixedly connected to the top end of the solvent immersing device body (1), a floating hair collecting box (2) is fixedly connected to two sides of the solvent immersing device body (1), and an inclined solution guide box (21) is fixedly connected to one end, close to a recovery filtering box (3), of the floating hair collecting box (2) through a sealing joint.
  2. 2. The antistatic solvent immersion device for the warp knitting low pile sofa fabric of claim 1, wherein the inlet guide frame (11) and the outlet guide frame (12) are respectively inserted with an encapsulated wear-resistant inlet and outlet guide roller (121) through anti-loosening rotating shafts with bearing seats, axial positioning check rings are arranged at two ends of a roller body of the inlet and outlet guide roller (121), a supporting underframe (14) is fixedly connected to the bottom of a solvent immersion device main body (1), and a variable-frequency speed-regulating type filtering circulating pump (5) is fixedly connected to the lower side of the solvent immersion device main body (1) through a bracket.
  3. 3. The antistatic solvent immersion device for the warp knitting low-pile sofa fabric of claim 2, wherein a middle partition plate (15) is fixedly inserted into the solvent immersion device main body (1), the middle partition plate (15) divides the solvent immersion device main body (1) into an immersion area (17) and a circulation area (16), a communication hole (151) with a horn mouth anti-blocking filter screen, which is communicated with the immersion area (17) and the circulation area (16), is formed in the bottom end of the middle partition plate (15), and an electronic liquid level meter (7) is fixedly connected to the inner wall of the circulation area (16).
  4. 4. The antistatic solvent immersion device for the warp knitting short-pile sofa fabric, as claimed in claim 3, is characterized in that a plurality of groups of encapsulated anti-winding immersion guide rollers (18) which are staggered up and down and are distributed in an S shape are inserted in the immersion area (17) and the circulation area (16) in a rotating manner through anti-loose bearing seats, overflow ports (19) which are communicated with the floating pile collecting box (2) are formed in the inner walls of the two sides of the solvent immersion device main body (1), an ultrasonic vibration plate (6) is fixedly connected to the bottom end of the solvent immersion device main body (1), and the ultrasonic vibration plate (6) is provided with a variable frequency controller.
  5. 5. The antistatic solvent immersion device for the warp knitting short-pile sofa fabric of claim 4, wherein one side of the floating-pile scraping device (4) is fixedly connected with an IP 65-level waterproof and dustproof scraper driving motor (41) through a bracket, an output shaft of the scraper driving motor (41) is fixedly sleeved with a driving straight bevel gear (411) through a shaft key, and a movable driving screw rod (42) with a telescopic dustproof and waterproof protective sleeve is rotatably connected in the floating-pile scraping device (4) through a bearing seat.
  6. 6. The antistatic solvent immersion device for the warp knitting low pile sofa fabric of claim 5, wherein a driven straight bevel gear (43) meshed with a driving straight bevel gear (411) is fixedly sleeved on the outer side of one end of the movable driving screw rod (42), a movable sliding block (44) is connected on the outer side of the movable driving screw rod (42) through a locknut in a threaded mode, the movable sliding block (44) is slidably sleeved on the outer side of a sliding rod guide structure, and a silica gel material float Mao Guaban (441) is fixedly connected on the bottom end of the movable sliding block (44) through a height angle adjusting bracket.
  7. 7. The antistatic solvent immersion device for the warp knitting low pile sofa fabric of claim 6, wherein the height of the float Mao Guaban (441) is flush with the overflow port (19), a miscellaneous liquid feeding pipe (211) with a detachable filter head is fixedly inserted at the bottom end of the solution guide box (21), one end of the miscellaneous liquid feeding pipe (211) is fixedly inserted into the recovery filter box (3) through a sealing joint, and a one-way valve is arranged on the miscellaneous liquid feeding pipe (211).
  8. 8. The antistatic solvent submerging device for the warp knitting low-pile sofa fabric of claim 7, wherein a top cover (31) is slidably inserted into the top of the recovery filter box (3) through a sealing rubber strip, a filter screen cylinder (311) is connected to the bottom of the top cover (31) through threads, a separation plate (32) is fixedly connected to the recovery filter box (3) through a sealing rubber ring, and the filter screen cylinder (311) is slidably inserted into the separation plate (32).
  9. 9. The antistatic solvent immersion device for the warp knitting low pile sofa fabric of claim 8, wherein a sealing ring (312) is fixedly sleeved at the joint of the filter screen cylinder (311) and the partition plate (32), a water suction pipe (51) and a water delivery pipe (52) are respectively and fixedly connected at two ends of the filtering circulating pump (5), the water suction pipe (51) is inserted below the partition plate (32), the water delivery pipe (52) is inserted into the circulating area (16), diffusion spray heads (53) distributed in a multi-spray head annular mode are fixedly connected at the top end of the water delivery pipe (52), a side suction port (531) is fixedly inserted at one side of the diffusion spray heads (53), and an air pipe (532) is fixedly inserted in the side suction port (531).
  10. 10. An operation method of an antistatic solvent immersion device for a warp knitting low-pile sofa fabric, which is applied with the antistatic solvent immersion device for a warp knitting low-pile sofa fabric according to any one of claims 1 to 9, and is characterized in that the operation method comprises the following steps: the method comprises the steps of firstly, filling an antistatic solvent into a solvent immersing device main body (1), adjusting the liquid level to a preset height through feedback data of an electronic liquid level meter (7), starting a filtering circulating pump (5) to circulate the solvent for 5-10min, and simultaneously starting an ultrasonic vibration plate (6) to adjust to a preset frequency; step two, the warp knitting short-pile sofa fabric to be treated enters the main body (1) of the solvent immersing device from the feed inlet (13) under the guidance of an inlet guide roller (121) connected with an inlet guide frame (11) at the speed of 5-20m/min, and the fabric is prevented from deviating by a deflection flange of the guide frame in the conveying process; Step three, firstly, the warp knitting low-pile sofa fabric enters an impregnation area (17), and is fully soaked in the impregnation area (17) for 1-5min under the S-shaped guidance of a plurality of groups of immersed guide rollers (18), and an ultrasonic vibration plate (6) is used for carrying out vibration treatment on the fabric to enable an antistatic solvent to fully permeate; Step four, the warp knitting low-pile sofa fabric enters a circulation area (16) from a communication hole (151) of a middle partition plate (15) to be soaked for 0.5-2min, the circulation area (16) continuously supplements fresh filtered solvent, the soaking effect is ensured, and the warp knitting low-pile sofa fabric leaves the solvent immersing device main body (1) from a material inlet and outlet (13) under the guidance of an inlet and outlet guide roller (121) connected with an outlet guide frame (12) after the soaking is finished; Fifthly, floating Mao Piaofu generated in the soaking process is above the solution, a scraper driving motor (41) drives a floating Mao Guaban (441) to do reciprocating linear motion, floating wool enters a floating wool collecting box (2) through an overflow port (19) under the scraping action of the scraper, is discharged into a recovery filter box (3) through a mixed liquid feeding pipe (211) from a solution guide box (21), and the solution with the floating wool entering the recovery filter box (3) is filtered by a filter screen cylinder (311) and then is sent back into a circulating area (16) of a solvent immersing device main body (1) through a diffusion nozzle (53) by a filtering circulating pump (5), so that the solvent is recycled; Step six, cleaning floating wool on the filter screen cylinder (311) periodically in the running process of the equipment, if the fabric is wound around a guide roller, a pipeline is blocked and the like, stopping the equipment immediately, recovering a solvent through a liquid outlet after the equipment is used, cleaning floating wool and impurities in the device, and filling lubricating grease into a transmission part.

Description

Antistatic solvent immersion device for woven short-pile sofa fabric and operation method Technical Field The application relates to the technical field of textile printing and dyeing and finishing equipment, in particular to an antistatic solvent immersing device for warp knitting low-pile sofa fabric and an operation method. Background Warp knitting short-pile fabric is widely applied to the fields of sofas, automobile seats and soft-package decorations due to the advantages of soft handfeel, plump pile, soft luster and the like. However, due to the fiber characteristics and the weaving structure of the fabric, static electricity is easily generated due to friction in the use process, dust is adsorbed, static electricity shock feeling is generated, and the use experience is seriously affected; According to the prior art (publication No. CN 113957647B), a functional fabric impregnating and finishing device is disclosed, the fabric impregnating and finishing device comprises a finishing tank, a material inlet and outlet opening is formed in two ends of the finishing tank, guide rollers are correspondingly arranged for guiding the material inlet and outlet, a plurality of groups of stirring guide roller units which are arranged in series are arranged in the finishing tank, each stirring guide roller unit comprises two stirring guide rollers which are arranged in a staggered mode, guiding stirring plates which are arranged in an opening mode in a corresponding rotating direction are fixed on each stirring guide roller at equal intervals, the included angle between each guiding stirring plate and each stirring guide roller is an acute angle, the whole thickness of each guiding stirring plate is thinner and has certain elasticity, and the guiding rollers with stirring and filtering finishing liquid are arranged, so that the finishing liquid can be kept in a slightly stirring state in the process of carrying out impregnating and finishing on the fabric, and meanwhile, floating hair impurities can be recovered well. The inventors found that the following problems exist in the prior art in the process of implementing the present application: The existing immersion device does not have a structure for automatically treating floating wool, and the fallen down wool floats on the surface of a solvent or is suspended in the solvent, so that the falling down wool is easy to reattach on the surface of a fabric to form spots or block a roller of a subsequent padder, thereby influencing the finishing effect; Therefore, an antistatic solvent immersing device for a woven low-pile sofa fabric and an operation method are provided for solving the related technical problems. Disclosure of Invention In order to overcome the defects in the prior art, the application provides an antistatic solvent immersion device for a woven low-pile sofa fabric and an operation method thereof, so as to solve the problems in the prior art. The anti-static solvent immersing device for the woven short-pile sofa fabric comprises a solvent immersing device body and a recovery filter box, wherein two ends of the solvent immersing device body are provided with material inlet and outlet openings which are adaptive to the width of the fabric, the outer sides of the two groups of material inlet and outlet openings are respectively and fixedly connected with an inlet guide frame and an outlet guide frame with anti-deflection flanges, and the recovery filter box is fixedly connected to one side, close to the inlet guide frame, of the solvent immersing device body through a flange in a sealing manner; the solvent immersing device comprises a solvent immersing device body, wherein a floating hair scraping device is fixedly connected to the top end of the solvent immersing device body, floating hair collecting boxes are fixedly connected to the two sides of the solvent immersing device body, and one end, close to a recovery filtering box, of each floating hair collecting box is fixedly connected with an inclined solution guide box through a sealing joint. Preferably, the inlet guide frame and the outlet guide frame are respectively inserted with an inlet guide roller and an outlet guide roller with wear resistance by rotating through an anti-loosening rotating shaft with a bearing seat, two ends of a roller body of the inlet guide roller and the roller body of the outlet guide roller are provided with axial positioning check rings to prevent the roller body from moving, the bottom of the solvent immersing device main body is fixedly connected with a supporting underframe, and the lower part of the solvent immersing device main body is fixedly connected with a variable-frequency speed-regulating type filtering circulating pump through a bracket. Preferably, the solvent immersion device main body is fixedly inserted with a middle partition plate, the middle partition plate divides the solvent immersion device main body into an immersion area and a circulation are