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CN-121992602-A - Intelligent dyeing production equipment and method based on electric cabinet cooperation

CN121992602ACN 121992602 ACN121992602 ACN 121992602ACN-121992602-A

Abstract

The invention relates to intelligent dyeing production equipment based on electric cabinet cooperation, which comprises a bottom plate and an electric cabinet body, wherein the four corners of the bottom plate are respectively connected with a support column, a dyeing box is arranged above the bottom plate, the four corners of the bottom of the dyeing box are respectively connected with a stand column, the bottom end of the stand column is connected to the top of the bottom plate, the right side of the dyeing box is provided with a movable door close to the top, the front side and the rear side of the dyeing box are respectively provided with a trough, a U-shaped plate is arranged in the dyeing box, the inner wall of the U-shaped plate is movably connected with a pulling roller through a rotating shaft and a bearing, and the top of the dyeing box is connected with an electric push rod in a penetrating manner. The technical scheme has compact integral structure, omits an external circulating pump, a complex pipeline and an independent aeration system, reduces manufacturing and maintenance cost and energy consumption, and provides innovative equipment and method for realizing efficient, uniform and intelligent dyeing production.

Inventors

  • HU BINGNIAN

Assignees

  • 浙江佳裕丝绸文化科技有限公司

Dates

Publication Date
20260508
Application Date
20260408

Claims (8)

  1. 1. The intelligent dyeing production equipment based on electric cabinet cooperation comprises a bottom plate (1) and an electric cabinet body (2), wherein the four corners of the bottom plate (1) are respectively connected with a support column (4), the upper part of the bottom plate (1) is provided with a dyeing box (3), the four corners of the bottom of the dyeing box (3) are respectively connected with a stand column (5), the bottom of the stand column (5) is connected to the top of the bottom plate (1), the right side of the dyeing box (3) is close to the top and is provided with a movable door (18), the front side and the rear side of the dyeing box (3) are respectively provided with a trough (30), and the intelligent dyeing equipment is characterized in that a U-shaped plate (41) capable of moving up and down is arranged in the dyeing box (3), the inner wall of the U-shaped plate (41) is movably connected with a pulling roller (42) through a rotating shaft and a bearing, the top of the dyeing box (3) is connected with an electric push rod (19) in a penetrating manner, and the bottom of the electric push rod (19) is connected to the top of the U-shaped plate (41).
  2. 2. The intelligent dyeing production device based on electric cabinet cooperation according to claim 1, wherein the top of the U-shaped plate (41) is respectively connected with a movable column (26) near the front side and the rear side, the top of the dyeing box (3) is provided with a through hole, the top end of the movable column (26) penetrates through the through hole and extends to the upper side of the dyeing box (3), the front side and the rear side of the dyeing box (3) are connected with an L-shaped plate (28) near the left side, the L-shaped plate (28) is connected with a movable block (21) in a sliding manner, and an abutting plate (23) is connected between the movable block (21) and the movable column (26).
  3. 3. The intelligent dyeing production device based on electric cabinet cooperation according to claim 2, wherein a round hole is formed in the top of the movable block (21), a sliding column (22) is arranged in the round hole in a penetrating mode, the top end and the bottom end of the sliding column (22) are respectively connected to the top of an inner cavity of the L-shaped plate (28) and the top of the dyeing box (3), a buffer spring (20) is sleeved outside the sliding column (22), and the top end and the bottom end of the buffer spring (20) are respectively connected to the bottom of the movable block (21) and the top of the dyeing box (3).
  4. 4. The intelligent dyeing production device based on electric cabinet cooperation according to claim 1, wherein a round groove (47) is formed in the top of the U-shaped plate (41), a pushing column (24) is sleeved in the round groove (47), a through groove is formed in the top of the dyeing box (3), the top end of the pushing column (24) penetrates through the through groove to be connected with an L-shaped fixing plate (25), and the L-shaped fixing plate (25) is connected to the left outer wall of the dyeing box (3).
  5. 5. The intelligent dyeing production equipment based on electric cabinet cooperation according to claim 4, wherein a vertical pipe (46) communicated with the circular groove (47) is connected to the bottom of the U-shaped plate (41), a transverse pipe (45) is connected to the bottom of the vertical pipe (46) in a communicated mode, air spraying pipes (43) are respectively connected to the front end and the rear end of the transverse pipe (45), and a plurality of evenly distributed through holes (44) are formed in the top of the transverse pipe (45).
  6. 6. The intelligent dyeing production equipment based on electric cabinet cooperation according to claim 1, characterized in that, dyeing box (3) is close to bottom department outward and has cup jointed ring board (7), the top of ring board (7) has swivelling joint (6) through the bearing swing joint, and the front and back both sides of ring board (7) are connected with material receiving piece (32) respectively, material receiving groove (31) have been seted up at the top of material receiving piece (32), the bottom intercommunication of material receiving groove (31) is connected with fluid-discharge tube (8), and installs the valve on material receiving piece (32), the inner wall of swivelling joint (6) is close to top department and is connected with a plurality of evenly distributed tooth piece (29), be provided with in swivelling joint (6) near left side department with tooth piece (29) engaged with gear (48), the top of gear (48) has rectangular plate (49) through pivot and bearing swing joint, and rectangular plate (49) are connected on the left side outer wall of dyeing box (3), the top of rectangular plate (49) is connected with servo motor (27), and gear output shaft (27) are connected on servo motor (27).
  7. 7. The intelligent dyeing production equipment based on electric cabinet cooperation according to claim 1, wherein the top of the receiving block (32) at the front side is connected with a U-shaped frame (37), the inner walls at the left side and the right side of the receiving block (32) are respectively and movably connected with a connecting pipe (36) through bearings, the top of the connecting pipe (36) is provided with an arc-shaped groove (35), a discharging roller (33) is sleeved in the arc-shaped groove (35), threaded holes are respectively formed in a rotating shaft of the discharging roller (33) and the connecting pipe (36), fastening screws (34) are arranged in the threaded holes in a penetrating manner, the top of the receiving block (32) at the rear side is attached with an inverted U-shaped plate (15), a first clamping plate (9) is slidably connected in the position close to the top of the inverted U-shaped plate (15), a second clamping plate (11) is connected in the position close to the bottom of the inverted U-shaped plate (15), the top of the inverted U-shaped plate (15) is penetratingly connected with an electric telescopic rod (14), the bottom end of the electric telescopic rod (14) is connected to the top of the first clamping plate (9), the left side and the right side of the inverted U-shaped plate (15) is respectively connected with a sliding block (17), the sliding block (32) at the bottom of the rear side is connected with a guide rail (12), the rear side of the inverted U-shaped plate (32), the utility model discloses a motor drive device, including casing (10), fixed plate (10), movable block (39) are connected with to the sliding motion in casing (10), fixed plate (16) are connected with the bottom of sliding block (17), and fixed plate (10) top offer with fixed plate (16) assorted movable groove (13), and movable groove (13) are passed to the bottom of fixed plate (16) and are connected on the top of movable block (39), threaded hole has been seted up on movable block (39), and threaded hole wears to be equipped with lead screw (38), both ends are respectively through bearing swing joint on the front and back side inner wall of casing (10), the rear side of casing (10) is connected with driving motor (40), and the rear end of lead screw (38) is connected on the output shaft of driving motor (40).
  8. 8. An intelligent dyeing production method based on electric cabinet cooperation, which is characterized by adopting the intelligent dyeing production equipment based on electric cabinet cooperation as claimed in any one of claims 1-7, and comprising the following steps: firstly, dyeing preparation and material fixation, namely opening a movable door (18) and guiding dyeing liquid into a dyeing box (3), closing the movable door (18), placing a rotating shaft of a discharging roller (33) into an arc-shaped groove (35) and realizing fixation through a fastening screw (34), and simultaneously, placing one end of the material between a first clamping plate (9) and a second clamping plate (11) after passing through a material through groove (30) and a pulling roller (42); Step two, material clamping and connection, namely driving a first clamping plate (9) to move downwards to clamp the material through an electric telescopic rod (14), and connecting the other end of the material to a receiving mechanism of the next procedure; controlling the electric push rod (19) to stretch by the electric control box body (2) to drive the U-shaped plate (41) and the pulling roller (42) to enable the material to move up and down in the dyeing box (3); Step four, assisting gas circulation and dyeing liquid flow, namely driving a fluid driving mechanism consisting of a circular groove (47), a pushing column (24), a vertical pipe (46) and a transverse pipe (45) to work through the up-and-down movement of the U-shaped plate (41), and generating gas disturbance at the bottom of the dyeing box (3) so as to drive the dyeing liquid to circularly surge; and fifthly, after the dyeing is finished, controlling a servo motor (27) to drive the rotary tube (6) to rotate, driving the material receiving block (32) to move, and guiding out the material.

Description

Intelligent dyeing production equipment and method based on electric cabinet cooperation Technical Field The invention relates to the technical field of intelligent dyeing, in particular to intelligent dyeing production equipment and method based on electric cabinet cooperation. Background In the textile printing industry, it is a long standing technical problem how to achieve uniform dyeing of fabrics, especially thick, high density or ready-made clothing products. The problems of uneven dyeing, color patterns and the like are mainly caused by insufficient penetration of dyeing liquid among fabric fibers, uneven temperature distribution and insufficient dynamic contact of dye and fabric. To overcome these drawbacks, industry continues to advance from optimizing both the liquor circulation and enhancing the fabric-liquor relative motion two major technical paths, but these prior solutions still have significant systematic limitations. In the aspect of strengthening dye liquor circulation and constant temperature control, the prior art, such as the Chinese patent application No. CN219752708U, provides a typical scheme for a uniform dyeing machine for ready-made clothes. According to the scheme, the external and independent water circulation heating device is arranged, the dye liquor is pumped out from the center of the bottom of the dye vat through the circulating pump, the dye liquor is heated and filtered, and then flows back in a 'wide waterfall shape' through the water return pipes arranged on the front wall and the rear wall of the dye vat, so that the temperature uniformity of the dye liquor in the dye vat is promoted, and the chromatic aberration is reduced. However, the dynamic force of the dye liquor circulation of the technology is completely dependent on an independent circulating pump, and the movement of the fabric (garment) in the drum and the forced circulation of the dye liquor are two mutually independent systems. The design results in complex equipment structure and higher energy consumption, and the motion mode of the mechanically rolled fabric and macroscopic dye liquor flow driven by an external pump have weak cooperativity in time and space, so that an efficient and directional permeable flow field is difficult to form for the local part of the fabric, and the capability of solving the problem of dyeing uniformity of a heavy fabric core layer is limited. In the aspect of realizing the coupling between the motion of the fabric and the disturbance of the dye liquor, the prior art, such as the Chinese patent application publication No. CN109576931A, discloses an integrated attempt. The device realizes the preliminary integration of the power source by a driving part which simultaneously drives the dip dyeing roller (driving cloth to move) and a liquid circulating part (driving dye liquor to flow between the upper dip dyeing chamber and the lower dip dyeing chamber). The liquid circulation part of the dyeing machine utilizes the rotation of the liquid guide fan blade to promote the flow of dyeing liquid so as to take away the cloth hair and uniformly mix the dyes. Although this solution recognizes the energy saving advantage of the cooperative work, its "motion-flow" coupling is indirect and loose, the advancing motion of the cloth and the circulating flow of the dye liquor are still mechanically separate functional modules, sharing power only by the drive chain. The flow of the dye liquor is realized by means of additional guide vanes and separated chambers, the mechanical movement of the fabric is not directly and efficiently converted into local flow field disturbance acting on the fabric, and the system integration level and the energy transfer efficiency still have larger improvement space. In summary, the prior art either adopts an independent dye liquor circulation system, such as a circulation pump, which is disjointed from the fabric motion system in terms of structure and function, and has the problems of poor cooperativity and high energy consumption, or tries power coupling, but the fabric motion and dye liquor disturbance are still "split" with separated structure, and deep integration in mechanism cannot be realized. The fundamental contradiction is that a highly integrated core actuating mechanism can not be designed, and the forced mechanical reciprocating motion of the fabric in the dye liquor can be directly and synchronously converted into fluid power for driving the dye liquor to permeate and surge the fabric, so that the dynamic uniform dyeing with low energy consumption and high efficiency is realized in a limited space. Therefore, an innovative intelligent dyeing device and method are needed in the art, which are innovated from the source of mechanical structure to realize deep fusion of mechanical motion and fluid power so as to fundamentally solve the problem of uniformity of thick and high-density materials in the dyeing process. Disclosure of Invention Aiming at t