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CN-121992949-A - Super high-rise building glass curtain wall mounting device and mounting method

CN121992949ACN 121992949 ACN121992949 ACN 121992949ACN-121992949-A

Abstract

The invention relates to the field of glass curtain wall installation, and discloses a glass curtain wall installation device and an installation method for a super high-rise building, wherein the glass curtain wall installation device comprises a glass curtain wall installation device body connected with curtain wall keels, the glass curtain wall installation device body comprises a telescopic positioning frame and a sucker frame azimuth adjuster, clamping components are arranged on the periphery of the telescopic positioning frame to be connected with the curtain wall keels, the telescopic positioning frame can adapt to keels with different sizes through a telescopic structure, the sucker frame azimuth adjuster is connected with the middle part of the telescopic positioning frame, the glass curtain wall installation device comprises a laser positioning system and an adjusting component, the laser positioning system is used for acquiring three-dimensional coordinate data of the curtain wall keels and glass space, and the adjusting component automatically adjusts the positions of the sucker frames according to the acquired data, so that glass adsorbed by a vacuum sucker is driven to move to a designated position, the horizontal deviation and the vertical deviation of the glass are high-standard, the problems of low traditional manual installation efficiency, poor safety and high mechanical installation cost and insufficient adaptability are effectively solved, and practicality and economy are considered.

Inventors

  • ZHANG HONGMING
  • ZHANG ZHIJUN
  • Gou Jingyun
  • TANG BINYAO
  • LI ZHENG

Assignees

  • 中国电建集团成都勘测设计研究院有限公司

Dates

Publication Date
20260508
Application Date
20260211

Claims (10)

  1. 1. The utility model provides a super high-rise building glass curtain wall installation device, includes glass curtain wall installation device body (2) be connected with curtain fossil fragments (1), its characterized in that, glass curtain wall installation device body (2) include: The telescopic positioning frame (3), the clamping components connected with the curtain wall keels (1) are arranged around the telescopic positioning frame (3); the sucker frame azimuth regulator (4) is connected to the middle part of the telescopic positioning frame (3) and comprises a laser positioning system and an adjusting component, wherein the laser positioning system and the adjusting component are used for detecting the spatial positions of the curtain wall keels (1) and glass, and the adjusting component moves the sucker frame (5) to a designated position according to the position information acquired by the laser positioning system; The vacuum sucking discs (50) are arranged around the sucking disc frame (5), and the vacuum sucking discs (50) adsorb curtain wall glass.
  2. 2. The super high-rise building glass curtain wall mounting device according to claim 1, wherein the telescopic positioning frame (3) comprises a telescopic adjusting outer frame (32), a telescopic adjusting inner frame (35) and a telescopic adjusting hole (34) which are arranged in pairs; The telescopic adjusting inner frame (35) is of a cross-shaped frame structure, the telescopic adjusting outer frame (32) is respectively connected to two ends of the telescopic adjusting inner frame (35) in a sliding mode, the telescopic adjusting holes (34) are formed in the telescopic adjusting outer frame (32), and the relative positions of the telescopic adjusting outer frame (32) and the telescopic adjusting inner frame (35) are locked through the telescopic adjusting holes (34).
  3. 3. The super high-rise building glass curtain wall mounting device according to claim 2, wherein the other two ends of the telescopic adjusting inner frame (35) are respectively connected with a handle (33).
  4. 4. The super high-rise building glass curtain wall mounting device according to claim 2, wherein the clamping assembly comprises a curtain wall keel clamp (30), a clamping force adjusting assembly (31) and a clamping force adjusting rod (36); the curtain wall keel clamp (30) comprises a clamping plate (301), and the clamping force adjusting assembly (31) comprises a first worm (311), a first worm wheel (312) and a first rack (313); One end of the clamping force adjusting rod (36) is connected to the free end of the telescopic adjusting outer frame (32) in a sliding manner, and the other end of the clamping force adjusting rod (36) and the clamping plate (301) form a clamping structure; The first worm (311) is connected with the clamping force adjusting rod (36), the first worm wheel (312) is meshed with the first worm (311), the first rack (313) is meshed with the first worm wheel (312) and fixedly connected with the clamping plate (301), and the clamping plate (301) can be driven to clamp or unclamp the curtain wall keel (1) by rotating the first worm (311).
  5. 5. The super high-rise building glass curtain wall mounting device according to claim 1, wherein the suction cup frame (5) further comprises a rectangular frame (52) and suction cup clamping blocks (51), the suction cup clamping blocks (51) are uniformly distributed at four corners of the rectangular frame (52), the vacuum suction cup (50) is fixed on the rectangular frame (52) through the suction cup clamping blocks (51), and the rectangular frame (52) is connected with an adjusting component of the suction cup frame azimuth adjuster (4).
  6. 6. The device for installing the glass curtain wall of the super high-rise building according to claim 1, wherein the laser positioning system comprises a first laser positioner (400), a second laser positioner (401), a third laser positioner (402) and a fourth laser positioner (403), the first laser positioner (400) and the second laser positioner (401) are used for scanning the upper edge and the lower edge of the curtain wall keel (1) to obtain end point coordinates, and the third laser positioner (402) and the fourth laser positioner (403) are used for scanning the left edge and the right edge of the curtain wall keel (1) and four corners of glass to obtain three-dimensional coordinate data.
  7. 7. The super high-rise building glass curtain wall mounting device according to claim 1, wherein the adjusting component comprises an automatic adjusting controller (407), a movable supporting frame (408), a rocker (410), a crank (409) and a transmission component, the movable supporting frame (408) is arranged in pairs and is used for bearing the sucker frame (5), the automatic adjusting controller (407) is electrically connected with the laser positioning system and the transmission component, the rocker (410) is connected with the crank (409), and the transmission component is driven by the crank (409) to drive the movable supporting frame (408) to move.
  8. 8. The super high-rise building glass curtain wall mounting device according to claim 7, wherein the transmission assembly comprises a second worm wheel (404), a second worm screw (405), a second rack (406) and a pin key (411), wherein the second worm screw (405), the second worm wheel (404) and the second rack (406) are arranged in pairs, and a worm wheel and worm transmission structure is formed in the left-right and up-down directions of the movable supporting frame (408) respectively; The rocker (410) is provided with grooves matched with the pin keys (411), the pin keys (411) are matched with the front ends of the second worms (405), all second racks (406) are meshed with the corresponding second worm gears (404) and are connected with the movable supporting frames (408), the rocker (410) is pushed in two sections, the pin keys (411) are meshed with the two second worms (405) respectively, and the movable supporting frames (408) are adjusted in a displacement mode along the left-right direction and the up-down direction.
  9. 9. A method for installing a super high-rise building glass curtain wall based on the installation device of any one of claims 1 to 8, comprising the following steps: s1, adjusting a telescopic adjusting hole (34) of a telescopic positioning frame (3) according to the size of a curtain wall keel (1), and determining the relative position of a telescopic adjusting outer frame (32) and a telescopic adjusting inner frame (35); s2, fixing a vacuum chuck (50) through a chuck clamping block (51), adsorbing curtain wall glass through the vacuum chuck (50), and detecting the glass horizontal state; S3, abutting the telescopic positioning frame (3) with the curtain wall keel (1), driving the clamping plates (301) to clamp the curtain wall keel (1) through the clamping force adjusting assembly (31) after the fine adjustment device is vertical and horizontal, and finishing device fixation; S4, starting a laser positioning system to acquire position data of the curtain wall keel (1) and glass, adjusting the position of the glass through an adjusting component, enabling the glass to be embedded into a bottom groove of the curtain wall keel (1), and completing installation.
  10. 10. The method for installing the super high-rise building glass curtain wall according to claim 9, wherein the specific process of the step S4 is as follows: s41, scanning by a laser positioning system to obtain end point coordinates and four-corner three-dimensional coordinates of glass of a curtain wall keel (1); S42, calculating a glass target installation position by an automatic adjustment controller (407) through a data fusion algorithm according to the obtained three-dimensional data of the curtain wall keel (1); S43, calculating horizontal deviation delta X and vertical deviation delta Y of the current position of the glass and the target position according to the three-dimensional data of the glass, wherein delta X = current center point X coordinate-target center point X coordinate, delta Y = current center point Y coordinate-target center point Y coordinate; s44, generating a displacement adjustment instruction through a PID control algorithm, and driving a transmission assembly to adjust the position of glass; s45, rescanning to verify the installation accuracy, and repeating the steps S43-S44 if the deviation does not meet the requirement until the horizontal deviation delta X and the vertical deviation delta Y are less than or equal to 0.5mm.

Description

Super high-rise building glass curtain wall mounting device and mounting method Technical Field The invention relates to the field of glass curtain wall installation, in particular to an ultra-high-rise building glass curtain wall installation device and an installation method. Background Along with the rapid promotion of the urban process, the super high-rise building becomes an important mark for shaping the urban astronomical line and showing the urban development level, and the curtain wall of the outer facade is used as a core carrier for expressing the building form and function, so that the visual presentation effect of the building is directly affected, and the multi-functions of heat preservation, energy conservation, protection and the like are more born, so that the super high-rise building is widely focused by the building industry and the public society. The curtain wall has various application forms, and can be divided into main stream types such as a frame type curtain wall, a unit type curtain wall, a point support type curtain wall and the like according to the characteristics of a supporting structure, wherein the frame type curtain wall has the advantages of high structural stability, wide adaptability and the like, is widely applied to super high-rise buildings, and needs to be built through metal upright posts and cross beams to form a framework structure, and then glass members are embedded into mounting notches to complete assembly. In the glass installation link of the frame curtain wall, two modes of manual installation and mechanical equipment installation are mainly adopted in the industry at present. The manual installation mode is to be operated by 4-6 operators cooperatively, after the glass is adsorbed by the manual vacuum chuck, the glass is lifted to the installation position under the indoor and outdoor cooperation, and the glass is embedded into the notch of the upright post and the cross beam after repeated adjustment and alignment. The method has the obvious defects that on one hand, the installation process depends on manual repeated debugging and alignment, the operation flow is complicated, the installation speed is slow, the construction efficiency is low, the construction period requirement of large-scale curtain wall installation of the super high-rise building is difficult to meet, on the other hand, operators need to assist in construction on high-altitude operation platforms such as outdoor hanging baskets and the like, the risk coefficient of the operation environment is high, safety accidents such as high-altitude falling and glass collision damage are easy to cause, and serious threat is caused to the construction safety. The mechanical equipment is installed by adopting a vacuum chuck mechanical arm, the equipment integrates a lifting arm and a plurality of electric vacuum chucks, a series of actions such as grabbing, lifting, translating, rotating and positioning of glass are completed through remote control of an operator, only a small number of people are needed for auxiliary alignment and fixation, and the equipment has the advantages of high automation degree, outstanding operation efficiency and the like. However, the equipment has the problems of complex structure and high manufacturing cost, so that the purchase and lease costs of the equipment are high, the engineering construction cost is greatly increased, meanwhile, the whole volume of the equipment is large, the operation radius is limited, the equipment is difficult to flexibly deploy in a construction scene of a dense area of an ultra-high-rise building or a narrow indoor space, the adaptability is poor, and the diversified construction requirements cannot be met. In conclusion, the existing mounting mode of the super high-rise building glass curtain wall has the technical defects of low efficiency, insufficient safety, overhigh cost, poor environmental adaptability and the like, and is difficult to meet the comprehensive requirements of construction efficiency, safety performance, cost control and scene suitability. Disclosure of Invention The invention aims to provide a device and a method for installing a glass curtain wall of an ultra-high-rise building, which are characterized in that keels with different sizes are adapted through a telescopic structure, the spatial coordinate data of the curtain wall keels and glass are obtained through a laser positioning system, and the positions of a sucker frame are automatically adjusted according to the obtained position information, so that the horizontal deviation and the vertical deviation of the glass installation of the curtain wall can be controlled within a high standard range, and the problems of low efficiency, poor safety, high mechanical installation cost and insufficient adaptability of the traditional manual installation are effectively solved. The invention is realized by the following technical scheme: the utility model provides a su