CN-121995846-A - Control method, device, equipment and storage medium of numerical control five-sided drill
Abstract
The application provides a control method, device, equipment and storage medium of a numerical control five-sided drill, wherein the method comprises the steps of obtaining sensing data in a machining process, processing material characteristics and machining state information of a workpiece to generate a multidimensional data matrix containing material hardness and machining parameters, extracting characteristics based on the multidimensional data matrix and matching with a history optimal working condition to generate an optimal control parameter adapting to the current machining condition, planning a multi-axis cooperative motion track, ensuring accurate positioning of each drill bit unit through synchronous control and error compensation, monitoring machining state fluctuation in real time, dynamically adjusting operation parameters to maintain drilling accuracy and unit motion coordination, and establishing an adaptive control parameter library adapting to the current working condition by combining machining efficiency and quality data iteration optimal control strategy. The application improves the processing efficiency while ensuring the drilling precision, reduces the cost waste caused by parameter mismatch, and provides technical support for high-efficiency and high-precision processing in an intelligent manufacturing scene.
Inventors
- ZHENG SHAOYUN
- Xu Shaozhou
- CAO ZHIMEI
- CHEN HONGHUI
- XU KEJUN
- LIU SHIBAO
Assignees
- 广东松山职业技术学院
Dates
- Publication Date
- 20260508
- Application Date
- 20251217
Claims (10)
- 1. The numerical control five-sided drill processing control method is characterized by comprising the following steps: Acquiring sensing data in the processing process, processing the material characteristics and processing state information of the workpiece, and generating a multidimensional data matrix containing material hardness and processing parameters; Extracting features based on the multidimensional data matrix and matching with a history optimal working condition to generate an optimal control parameter adapting to the current processing condition; planning a multi-axis cooperative motion track, and ensuring accurate positioning of each drill bit unit through synchronous control and error compensation; Monitoring the fluctuation of the processing state in real time, and dynamically adjusting the operation parameters to maintain the drilling precision and the motion coordination of each unit; And establishing an adaptive control parameter library adapting to the current working condition by combining the processing efficiency and the quality data iterative optimization control strategy.
- 2. The method of claim 1, wherein the acquiring the sensing data during the machining process, processing the workpiece material characteristics and the machining state information, and generating the multidimensional data matrix including the material hardness and the machining parameters comprises: acquiring real-time data from position sensors and force sensors of each drill bit unit in the numerical control five-sided drilling system; Sampling the workpiece material hardness sensor signal through a pre-established data acquisition module to generate an initial data set containing hardness characteristics; And if the hardness value of the workpiece exceeds a preset threshold value, activating high-precision machining mode parameter configuration, recording drilling depth, feeding speed and spindle rotating speed, and generating a multidimensional data matrix containing material hardness and machining state.
- 3. The method for controlling the processing of the numerical control five-sided drill according to claim 1, wherein the steps of extracting features based on the multidimensional data matrix and matching with the historical optimal working condition to generate the optimal control parameters adapted to the current processing conditions include: performing feature extraction and pattern recognition by adopting a convolutional neural network algorithm from the multidimensional data matrix to generate feature vectors of workpiece hardness and processing state; Generating a self-adaptive parameter optimization model through gradient descent optimization according to the feature vector and the workpiece thickness parameter; if the Euclidean distance between the feature vector and the feature vector of the historical optimal working condition is lower than a preset threshold value, directly acquiring the historical optimal parameter as an optimal control parameter for adapting to the current processing condition; Otherwise, updating the network weight through a back propagation algorithm to generate an optimized control parameter adapting to the current processing condition.
- 4. The method for controlling the machining of the numerical control five-sided drill according to claim 1, wherein the planning of the multi-axis cooperative motion trajectory ensures accurate positioning of each drill bit unit through synchronous control and error compensation, comprising: Generating a multi-axis coordination control instruction sequence from the optimized control parameters, and synchronously planning the motion trail of each drill bit unit through a distributed motion planning algorithm based on a CANopen protocol to generate accurate positioning coordinates and motion time sequence data in a three-dimensional space; if the position deviation of the adjacent drill bit units exceeds a preset synchronous error threshold, the motion speed and the acceleration of each shaft are adjusted through an error compensation mechanism, and the accurate positioning coordinates and the motion time sequence data are updated.
- 5. The method of claim 1, wherein the monitoring the machining state fluctuation in real time and dynamically adjusting the operation parameters to maintain the drilling accuracy in coordination with the movement of each unit comprises: from the updated accurate positioning coordinates and motion time sequence data, vibration signals and cutting force data in the processing process are collected through a real-time monitoring module, and fluctuation trend data of drilling accuracy is calculated by adopting a sliding window and combining a statistical analysis algorithm; if the absolute value of the fluctuation trend data exceeds a preset threshold value, the feeding speed and the spindle rotating speed are adjusted through a feedback adjusting mechanism, and synchronous motion coordination evaluation data of each drill bit unit are generated.
- 6. The method for controlling machining of a numerically controlled five-sided drill according to claim 1, wherein the iterative optimization control strategy combining machining efficiency and quality data establishes an adaptive control parameter library adapted to a current working condition, and comprises: Establishing a dynamic parameter updating mechanism from synchronous motion coordination evaluation data, combining machining efficiency data and surface quality detection data, and adopting a reinforcement learning algorithm to carry out iterative optimization on a control strategy so as to generate an optimized control parameter set; And if the drilling precision data of a plurality of continuous processing periods are all in the target precision range, storing the optimized control parameter set as an adaptive control parameter library of the current working condition.
- 7. The utility model provides a numerical control five-sided drill processing controlling means which characterized in that includes: the acquisition unit is used for acquiring sensing data in the processing process, processing the material characteristics and the processing state information of the workpiece and generating a multidimensional data matrix containing material hardness and processing parameters; the generating unit is used for extracting characteristics based on the multidimensional data matrix and matching with the historical optimal working condition to generate an optimal control parameter which is adapted to the current processing condition; the control compensation unit is used for planning a multi-axis cooperative motion track and ensuring the accurate positioning of each drill bit unit through synchronous control and error compensation; the adjusting unit is used for monitoring the fluctuation of the processing state in real time and dynamically adjusting the operation parameters to maintain the drilling precision and the motion coordination of each unit; The establishing unit is used for combining the machining efficiency and the quality data to iterate and optimize the control strategy and establishing an adaptive control parameter library adapting to the current working condition.
- 8. The numerical control five-sided drill processing control device according to claim 7, wherein the acquiring unit is configured to acquire real-time data from position sensors and force sensors of each drill unit in the numerical control five-sided drill system, sample workpiece material hardness sensor signals through a pre-established data acquisition module to generate an initial data set containing hardness characteristics, activate high-precision processing mode parameter configuration if a workpiece hardness value exceeds a preset threshold, record drilling depth, feeding speed and spindle rotation speed, and generate a multidimensional data matrix containing material hardness and processing state.
- 9. A computer device comprising a memory and a processor, the memory having a computer program stored therein, wherein the processor, when executing the computer program, implements the steps of the method of any of claims 1 to 6.
- 10. A computer readable storage medium having stored thereon a computer program, wherein the computer program when executed by a processor realizes the steps of the method of any of claims 1 to 6.
Description
Control method, device, equipment and storage medium of numerical control five-sided drill Technical Field The invention relates to the technical field of information, in particular to a control method, a device, equipment and a storage medium of a numerical control five-sided drill. Background The control precision and the processing efficiency of the numerical control five-sided drill are directly determined to the product quality and the production cost as core processing equipment of plate type furniture and building decoration industry in the modern manufacturing industry, and the numerical control five-sided drill takes a significant position in intelligent manufacturing transformation and upgrading. With the rapid increase of the personalized customization demand and the continuous improvement of the production takt time requirement of the market, the performance optimization of the numerical control five-sided drill has become a key technical support for improving the competitiveness of manufacturing enterprises. The current mainstream numerical control five-sided drill control scheme exposes obvious adaptability deficiency problem in practical application. The traditional control system often adopts fixed parameter configuration, and is difficult to dynamically adjust according to different workpiece materials, thicknesses and processing requirements, so that precision fluctuation occurs in the processing process. Meanwhile, the existing scheme lacks an effective synchronization mechanism in the aspect of multi-axis coordination control, the motion coordination among all drill bit units is poor, and the overall processing quality is affected. More importantly, most solutions ignore the ability to monitor and feed back in real time during processing, and fail to respond to process state changes in time. Deep analysis finds that the key technical bottleneck for restricting the improvement of the performance of the numerical control five-sided drill is mainly concentrated on the key factor of insufficient self-adaptive capacity of a control algorithm. Because of the lack of an intelligent parameter optimization mechanism, the system cannot automatically adjust a control strategy according to actual machining conditions, so that the drilling precision is unstable under different working conditions. The lack of self-adaptive capacity further causes the problem of coordination of multi-axis motion control, and when each drill bit unit cannot obtain optimal motion parameters, the synchronization and coordination between the drill bit units are inevitably affected, so that the technical problems of low processing efficiency and uneven surface quality are caused. How to construct a set of intelligent control system with self-adaptive parameter optimization capability, realize dynamic response to different processing working conditions, and ensure high-precision synchronous movement of each drill bit unit through an optimized multi-axis coordination control strategy, thereby obviously improving the overall processing efficiency on the premise of ensuring the processing precision, and becoming a key problem of urgent breakthrough in the development of the current numerical control five-sided drilling technology. Disclosure of Invention The invention provides a control method, a device, equipment and a storage medium for a numerical control five-sided drill, and aims to solve the technical problems. The first invention provides a numerical control five-sided drill processing control method, which comprises the following steps: Acquiring sensing data in the processing process, processing the material characteristics and processing state information of the workpiece, and generating a multidimensional data matrix containing material hardness and processing parameters; Extracting features based on the multidimensional data matrix and matching with a history optimal working condition to generate an optimal control parameter adapting to the current processing condition; planning a multi-axis cooperative motion track, and ensuring accurate positioning of each drill bit unit through synchronous control and error compensation; Monitoring the fluctuation of the processing state in real time, and dynamically adjusting the operation parameters to maintain the drilling precision and the motion coordination of each unit; And establishing an adaptive control parameter library adapting to the current working condition by combining the processing efficiency and the quality data iterative optimization control strategy. Further, the acquiring the sensing data in the processing process, processing the material characteristics and the processing state information of the workpiece, and generating a multidimensional data matrix containing the material hardness and the processing parameters, including: acquiring real-time data from position sensors and force sensors of each drill bit unit in the numerical control five-sided drilling