Search

CN-121995880-A - Cross-system integrated dust removal data monitoring and layering linkage visualization device

CN121995880ACN 121995880 ACN121995880 ACN 121995880ACN-121995880-A

Abstract

The invention relates to the technical field of industrial equipment monitoring, in particular to a cross-system integrated dust removal data monitoring and layering linkage visualization device which comprises a plurality of dust removal systems and a server, wherein monitoring points of the dust removal systems are electrically connected with the server, an HD-SDK acquisition unit, a SpringBoot synchronization unit, a background control unit, a MyBatis-Plus storage unit, a BaseMapper data operation module and a Web visualization unit are arranged on the server, the HD-SDK acquisition unit comprises a HDDataConnection connection module, a HDTAGMANAGER label management module and a HDDataProvider data query module, and the HDDataConnection module establishes an encrypted communication link through an IP (Internet protocol), a port, an account number and a password triple verification interface to ensure data transmission safety.

Inventors

  • WEN CUIMEI
  • YANG TAO
  • BAI HUIYUN

Assignees

  • 山西太钢不锈钢股份有限公司

Dates

Publication Date
20260508
Application Date
20260115

Claims (5)

  1. 1. The cross-system integrated dust removal data monitoring and layering linkage visualization device is characterized by comprising a plurality of dust removal systems and a server, wherein monitoring points of the dust removal systems are electrically connected with the server, and an HD-SDK acquisition unit, a SpringBoot synchronization unit, a background control unit, a MyBatis-Plus storage unit, a BaseMapper data operation module and a Web visualization unit are arranged on the server; the HD-SDK acquisition unit comprises HDDataConnection connection modules, HDTAGMANAGER label management modules and HDDataProvider data query modules, wherein the HDDataConnection modules establish an encrypted communication link through an IP (Internet protocol), a port, an account number and a password triple verification interface to ensure data transmission safety, the HDTAGMANAGER modules are internally provided with a unified TAG point mapping TABLE of 'TABLE_FIELD_NAME and TAG_NAME' in one-to-one correspondence, unique identifications are allocated to monitoring points of all dust removal systems to realize data homology management, the HDDataProvider modules acquire raw data of all dust removal systems in batches through tagID to break a multi-system data isolation barrier and provide a standardized data basis for collaborative analysis, the SpringBoot synchronization units integrate an injection timing module, an asynchronous execution module, a data conversion module and an exception handling module, the injection timing module realizes automatic synchronization for annotating each hour, the asynchronous execution module realizes independent operation of tasks to avoid the blockage of a main flow, the data conversion module calls BeanMapConvertUtil tools to map the acquired data into entity type objects, the acquired data are retained for 2 bits through BigDecimal to ensure the precision of the data, the processing module passes through the SDKException-38 and the special-control module, the HD-control module comprises a fault log control module and a fault-free control module RestController, the RestController interface module combines the task scheduling module packaged tags_task () method and forms an automatic timing and manual triggering dual-mode scheduling framework with SpringBoot synchronous units, so that the conventional operation and maintenance requirements are met, an emergency query scene is adapted, the units are connected through MyBatis-Plus standardized data interfaces and RestController exclusive interface modules, stable data circulation among the modules is realized, and the fault risk is reduced.
  2. 2. The cross-system integrated dust removal data monitoring and layering linkage visualization device of claim 1, wherein the monitoring points comprise monitoring points of motors, fans, dust collectors and oil dilution stations of all dust removal systems.
  3. 3. The cross-system integrated dust removal DATA monitoring and layering linkage visualization device according to claim 1, wherein the MyBatis-Plus storage unit adopts a MySQL-InnoDB engine to design a structural TABLE, a core FIELD comprises a unique identifier UUID, a mapping FIELD NAME TABLE_FIELD_NAME, a monitoring point label TAG_NAME, formatted DATA DATA_VALUE and recording time recordDate/recordTime, and three systems of DATA homologous tracing is achieved through unique mapping of TABLE_FIELD_NAME and TAG_NAME.
  4. 4. The cross-system integrated dust removal data monitoring and layering linkage visualization device of claim 1, wherein the BaseMapper data operation module provides a batch insertion and query interface, provides an efficient link for data writing of a synchronization unit and data reading of a visualization unit, and avoids data call delay.
  5. 5. The cross-system integrated dust removal data monitoring and layering linkage visualization device disclosed by claim 1 is characterized in that the Web visualization unit comprises a title linkage area, a form interaction area, a paging control area and a record set display area, wherein the title linkage area displays a system name and is linked with a date selector to support cross-time period data screening, a date selection text box is arranged on the left side of the form interaction area, 3 function buttons for inquiring, exporting and refreshing a Tag are arranged on the right side of the form interaction area to trigger data screening, exporting and real-time updating, the control area supports mass data batch display of 10 pages, viewing convenience is improved, the record set display area adopts a hierarchy structure of 'system-equipment-monitoring items', each monitoring item binds an abnormal standard red rule (such as bearing temperature is 80 ℃ and is automatically red), and each function area is linked through a data interface to form a complete interactive closed loop of 'screening-inquiring-displaying-exporting-refreshing', so that key data identification efficiency is improved.

Description

Cross-system integrated dust removal data monitoring and layering linkage visualization device Technical Field The invention relates to the technical field of industrial equipment monitoring, in particular to the field of cross-system integrated dust removal data monitoring. Background In the industrial production (such as metallurgy, machining, building materials and the like), the dust removal system is core equipment for controlling production dust pollution and guaranteeing workshop air quality and equipment safe operation, and the real-time monitoring of the operation state is critical to industrial production safety, environmental protection standards and equipment operation and maintenance. However, the existing industrial dust removal system (multi-system) monitoring device has three core technical defects, and is difficult to meet the requirements of efficient operation and maintenance and collaborative management: The multi-system data dispersion and collaborative analysis capability is lost, each dust removing system adopts an independent monitoring module, a unified data acquisition and management framework is not adopted, operation and maintenance personnel need to switch operation among a plurality of systems to acquire complete monitoring information, the efficiency is low, the multi-system data cannot be subjected to associated analysis, and the accurate assessment of the overall operation state of the dust removing system is difficult to realize. The module has poor cooperativity and insufficient data flow stability, the acquisition, synchronization and storage modules of the existing monitoring device are mostly simple in function superposition, a standardized interface design is lacking, so that a data flow link is easy to interrupt, a scheduling mode is single, automatic synchronization (such as sampling once every 2 hours) of a fixed period is only supported, a manual triggering scheduling channel is not available, real-time data query requirements in emergency scenes such as equipment fault investigation cannot be responded, and operation and maintenance timeliness is further reduced. The visual interaction is weak, the key information identification efficiency is low, a front-end visual interface is mostly linear array of monitoring data (such as only displaying parameters such as temperature and pressure in time sequence), no hierarchical linkage design and interaction function are provided, namely, data screening across time periods can not be realized, abnormal data can not be rapidly positioned, and the practical functions such as data export and real-time refreshing are lacked, the technical scheme of partially focusing single equipment monitoring (such as an industrial dust remover fault positioning monitoring device disclosed in China patent CN 222738736U) is only used for positioning fault points of a single dust remover, visual collaborative display of multi-system data is not involved, and pain points of inaccurate key data finding and non-extraction of useful information in a multi-system monitoring scene can not be solved. Disclosure of Invention The invention aims to solve the technical problems of high operation and maintenance cost, slow fault response and difficult environment-friendly risk management and control of an industrial dust removal system caused by the defects of a monitoring device of the existing dust removal system. The technical scheme adopted by the invention is that the cross-system integrated dust removal data monitoring and layering linkage visualization device comprises a plurality of dust removal systems and a server, wherein monitoring points of the dust removal systems are electrically connected with the server, and an HD-SDK acquisition unit, a SpringBoot synchronization unit, a background control unit, a MyBatis-Plus storage unit, a BaseMapper data operation module and a Web visualization unit are arranged on the server; the HD-SDK acquisition unit comprises HDDataConnection connection modules, HDTAGMANAGER label management modules and HDDataProvider data query modules, wherein the HDDataConnection modules establish an encrypted communication link through an IP (Internet protocol), a port, an account number and a password triple verification interface to ensure data transmission safety, the HDTAGMANAGER modules are internally provided with a unified TAG point mapping TABLE of 'TABLE_FIELD_NAME and TAG_NAME' in one-to-one correspondence, unique identifications are allocated to monitoring points of all dust removal systems to realize data homology management, the HDDataProvider modules acquire raw data of all dust removal systems in batches through tagID to break a multi-system data isolation barrier and provide a standardized data basis for collaborative analysis, the SpringBoot synchronization units integrate an injection timing module, an asynchronous execution module, a data conversion module and an exception handling module, the injection ti