CN-122002952-A - Modularized laminating machine, laminating device and laminating system

CN122002952ACN 122002952 ACN122002952 ACN 122002952ACN-122002952-A

Abstract

The invention discloses a modularized laminating machine, a laminating device and a laminating system, wherein the laminating machine comprises a frame body, a plurality of laminating components, a limiting lifting mechanism, a plurality of reciprocating transmission mechanisms and a gas pressurizing system, wherein the plurality of laminating components which are sequentially arranged from top to bottom are arranged in the frame body through the limiting lifting mechanism, so that a single laminating cavity is formed between two laminating components which are adjacently distributed from top to bottom when the two laminating components are pressed together; the gas pressurizing system is integrally arranged in the frame body and the side surface of the lamination assembly and is communicated with the single lamination cavity. The invention has uniform size and definite productivity, is applicable to any assembly plate type, is not influenced by the replacement of the assembly plate type, improves the applicability, can reduce the cost of design, purchase, installation and after-sale, is easy to maintain, saves long-distance transmission time, shortens the operation period, improves the transmission precision, greatly reduces the occupied area and improves the space utilization rate.

Inventors

DONG WEIBING
LI SHUOPENG
LIU QINSHENG
ZHOU MINGZHEN
ZHANG CHENG
SHANG JU
LI QIANG
WANG YULIANG
CHENG XIAOBIN

Assignees

秦皇岛晟成自动化设备有限公司

Dates

Publication Date: 20260508
Application Date: 20260305

Claims (10)

1. A modularized laminating machine is characterized by comprising a frame body, a plurality of laminating components, a limiting lifting mechanism, a plurality of reciprocating transmission mechanisms and a gas pressurizing system, wherein the plurality of laminating components which are sequentially arranged from top to bottom are installed inside the frame body through the limiting lifting mechanism, so that a single laminating cavity is formed between the two laminating components when the two laminating components which are adjacently distributed up and down are pressed together, the plurality of reciprocating transmission mechanisms are respectively arranged on the plurality of laminating components in a surrounding mode, and the gas pressurizing system is integrally installed inside the frame body, on the side face of the laminating components and is communicated with the single laminating cavity.
2. The modular laminator of claim 1, wherein the plurality of lamination assemblies are divided into a top layer lamination assembly and a plurality of lower layer lamination assemblies positioned below the top layer lamination assembly, the top layer lamination assembly is fixed at the inner top of the frame body, the plurality of lower layer lamination assemblies which are sequentially arranged from top to bottom are installed inside the frame body through the limiting lifting mechanism, and the plurality of reciprocating transmission mechanisms are respectively arranged on the plurality of lower layer lamination assemblies in a surrounding mode.
3. The modularized laminating machine according to claim 2, wherein the limiting lifting mechanism comprises a plurality of limiting frames, a plurality of first limiting blocks, a plurality of jacking seats and a plurality of jacking electric cylinders, wherein the limiting frames are vertically arranged in the frame body and are arranged in a matrix shape on two sides of the plurality of jacking assemblies, gaps are reserved between the limiting frames and the jacking assemblies, each limiting frame is provided with a plurality of second limiting blocks which are arranged at intervals from top to bottom, the plurality of lower-layer lamination assemblies are respectively placed on the second limiting blocks through the first limiting blocks fixed on the side surfaces of the limiting frames, so that the top-layer lamination assemblies, the adjacent lower-layer lamination assemblies and the adjacent two lower-layer lamination assemblies are distributed at intervals, the jacking seats are respectively arranged in the frame body, the jacking seats are respectively arranged in a matrix shape on two sides of the plurality of lower-layer lamination assemblies, gaps are reserved between the jacking seats and the lower-layer lamination assemblies, the bottoms of the jacking seats are respectively arranged at the two sides of the jacking seats, the jacking seats are respectively arranged at the positions of the two sides of the jacking seat-layer lamination assemblies, and the jacking seat is arranged at the positions of the corresponding to the two sides of the jacking seat, and the jacking seat is arranged at the positions of the jack-down end of the jack-up-down cylinder assemblies.
4. A modular laminator according to claim 3, wherein the plurality of limiting frames are divided into a plurality of left limiting frames and a plurality of right limiting frames, the plurality of first limiting frames are divided into a plurality of left first limiting frames and a plurality of right first limiting frames, the plurality of second limiting frames are divided into a plurality of left second limiting frames and a plurality of right second limiting frames, the plurality of left first limiting frames are respectively fixed on the side surfaces of the plurality of laminated components which are distributed at intervals, the plurality of right first limiting frames are respectively fixed on the side surfaces of the plurality of laminated components which are distributed at intervals, the plurality of left second limiting frames are respectively fixed on the left limiting frames at intervals up and down and correspond to the positions of the plurality of left first limiting frames so that the left first limiting frames are placed on the left second limiting frames, and the plurality of right second limiting frames are respectively fixed on the right limiting frames at intervals and correspond to the positions of the right first limiting frames so that the right first limiting frames are placed on the right first limiting frames.
5. The modular laminator of any of claims 1-4, wherein the reciprocating transport mechanism includes a driving roller mount, a driving roller, a first pressing roller, a driven roller mount, a driven roller, a second pressing roller, and a high temperature cloth, the driving roller mount and the driven roller mount are respectively fixed at two ends of the lamination assembly, the driving roller driven by a motor is mounted on the driving roller mount, the first pressing roller is clamped on the driving roller mount and is positioned obliquely below the driving roller, the driven roller is mounted on the driven roller mount, the second pressing roller is clamped on the driven roller mount and is positioned obliquely below the driven roller, and the high temperature cloth is enclosed on the driving roller, the first pressing roller, the lamination assembly, the driven roller, and the second pressing roller.
6. The modular laminator of claim 5, wherein the driven roller housing includes a housing body, a bolt, and a limiting plate, the housing body has a transverse slot and a first longitudinal slot, the shaft end of the driven roller is located in the transverse slot and slidingly connected with the transverse slot, the limiting plate is located at an open end of the transverse slot, the bolt is screwed on the limiting plate and the shaft end of the driven roller in sequence, the head of the bolt is pressed against the limiting plate, the shaft end of the second press roller is clamped in the first longitudinal slot, the driving roller housing has a second longitudinal slot, and the shaft end of the first press roller is clamped in the second longitudinal slot.
7. The modular laminating machine according to claim 1, further comprising a plurality of heat-insulating roller shutter doors, wherein sliding rails distributed along the vertical direction are arranged on four sides of the frame body, the plurality of heat-insulating roller shutter doors are respectively arranged on the periphery of the frame body, and the door body of each heat-insulating roller shutter door is embedded in the corresponding sliding rail and is in sliding connection with the corresponding sliding rail.
8. The modular laminator of claim 2, wherein the frame includes a top cover and a frame body, the top cover being mounted to a top of the frame body, the top layer lamination assembly being secured to a bottom of the top cover.
9. A modular laminating apparatus comprising a plurality of modular laminators according to any one of claims 1-8, stacked one above the other.
10. A modular laminating system comprising a plurality of modular laminating apparatus according to claim 9, wherein a plurality of said modular laminating apparatus are arranged in sequence.

Description

Modularized laminating machine, laminating device and laminating system Technical Field The invention relates to the technical field of laminating machines, in particular to a modularized laminating machine, a laminating device and a laminating system. Background Laminating machines refer to mechanical devices that press multiple layers of materials together and are one of the important devices for packaging solar cell modules (assemblies). However, the existing laminating machine mainly has the following defects: ① The method has the advantages that the size of the laminating machine is calculated according to the reverse direction of the productivity, so that the laminating machine is multiple in model, different manufacturers have inconsistent laminating machine designs with the same productivity, the unified standard is lacked, the design, purchasing and after-sale costs are increased undoubtedly, the length direction size of the laminating machine is often increased to improve the efficiency, a plurality of components can be laminated at the same time in one laminating cavity, if the component plate type changes, the number of the laminated components can be changed in one laminating cavity, the change of the laminating productivity is brought, the productivity uncertainty and instability are increased, and the applicability is limited; ② For the laminating machine corresponding to the current mainstream productivity, a plurality of components can be laminated simultaneously in one laminating cavity by increasing the length direction size of the laminating machine, so that the overall size is large, the design of the laminating machine is redundant due to the fact that a certain interval is needed between adjacent components, the size of the laminating machine is further increased, the vacuum is difficult to ensure, the temperature uniformity is difficult to ensure, the laminating deformation amount is large, the energy consumption is high, and the productivity of unit area equipment is limited; ③ The laminating machine in the current market mainly comprises a double-cavity type, a part of machine types are provided with a three-cavity cooling function, a cavity internal rotation mode is a mode of connecting a high Wen Butuo moving assembly through a chain, namely, the laminating machine is input from a left feeding end and output from a right discharging end, a sequential transmission mode is adopted, the transmission period is close to 1 minute, the circulation time is long, and the efficiency is required to be improved. Accordingly, providing a modular laminator and lamination device and lamination system is a need for a person skilled in the art to address. Disclosure of Invention In view of the above, the present invention provides a modular laminator, a laminating apparatus and a laminating system, which solve at least one of the above-mentioned problems. In order to achieve the above purpose, the present invention adopts the following technical scheme: A modularized laminating machine comprises a frame body, a plurality of laminating assemblies, a limiting lifting mechanism, a plurality of reciprocating transmission mechanisms and a gas pressurizing system, wherein the plurality of laminating assemblies which are sequentially arranged from top to bottom are installed inside the frame body through the limiting lifting mechanism, so that a single laminating cavity is formed between the two laminating assemblies when the two laminating assemblies which are adjacently distributed up and down are pressed together, the plurality of reciprocating transmission mechanisms are respectively arranged on the plurality of laminating assemblies in a surrounding mode, and the gas pressurizing system is integrally installed inside the frame body, on the side face of the laminating assemblies and is communicated with the single laminating cavity. Further, the lamination assemblies are divided into a top layer lamination assembly and a plurality of lower layer lamination assemblies positioned below the top layer lamination assembly, the top layer lamination assembly is fixed at the inner top of the frame body, the lower layer lamination assemblies which are sequentially arranged from top to bottom are arranged inside the frame body through the limiting lifting mechanism, and the reciprocating transmission mechanisms are respectively arranged on the lower layer lamination assemblies in a surrounding mode. The limiting lifting mechanism comprises a plurality of limiting frames, a plurality of first limiting blocks, a plurality of jacking seats and a plurality of jacking electric cylinders, wherein the limiting frames are vertically arranged in the frame body and are arranged in a matrix shape on two sides of the plurality of jacking seats, gaps are reserved between the limiting frames and the jacking assemblies, each limiting frame is provided with a plurality of second limiting blocks which are arranged at interval