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CN-122002954-A - PVT assembly frame packaging device and method

CN122002954ACN 122002954 ACN122002954 ACN 122002954ACN-122002954-A

Abstract

The invention relates to the technical field of photovoltaic module processing, in particular to a PVT module frame packaging device, which comprises a feeding mechanism and a positioning mechanism, wherein the positioning mechanism is arranged on the inner side of the feeding mechanism, the feeding mechanism comprises a height adjusting module, a limiting module and a clamping module, the limiting module is arranged on the front side of the height adjusting module, the clamping module is arranged at the bottom of the limiting module, the positioning mechanism comprises a transverse module, a longitudinal module, a positioning module, a cleaning module and a fixing module, the transverse module is arranged at the top and the bottom of the height adjusting module, and the longitudinal module is arranged on the surface of the transverse module. The invention provides a PVT assembly frame packaging device and a PVT assembly frame packaging method, which have the structure that after PVT assemblies are automatically positioned, the frames and PVT assemblies are mutually and automatically installed and positioned, so that the stability of connection between the PVT assemblies and the frames can be maintained in packaging operation, and the stability of the PVT assemblies and the frames in subsequent packaging is improved.

Inventors

  • CHEN JUN
  • CHEN QING

Assignees

  • 四川蜀旺新能源股份有限公司

Dates

Publication Date
20260508
Application Date
20260408

Claims (10)

  1. The PVT assembly frame packaging device comprises a feeding mechanism (1) and a positioning mechanism (2) and is characterized in that the positioning mechanism (2) is arranged on the inner side of the feeding mechanism (1), the feeding mechanism (1) comprises a height adjusting assembly (11), a limiting assembly (12) and a clamping assembly (13), the limiting assembly (12) is arranged on the front side of the height adjusting assembly (11), the clamping assembly (13) is arranged on the bottom of the limiting assembly (12), the positioning mechanism (2) comprises a transverse assembly (21), a longitudinal assembly (22), a positioning assembly (23), a cleaning assembly (24) and a fixing assembly (25), the transverse assembly (21) is arranged on the top and the bottom of the height adjusting assembly (11), the longitudinal assembly (22) is arranged on the surface of the transverse assembly (21), the positioning assembly (23) is arranged on the bottom of the longitudinal assembly (22), the cleaning assembly (24) is arranged on the surface of the positioning assembly (23), and the fixing assembly (25) is arranged on the bottom of the positioning assembly (23).
  2. 2. The PVT assembly frame packaging device of claim 1, wherein the height adjusting assembly (11) comprises guide rods (111), sliding plates (112) and height adjusting electric screw rods (113), the two guide rods (111) are respectively connected to two sides of the sliding plates (112) in a sliding mode, and the height adjusting electric screw rods (113) are connected to the inner sides of the sliding plates (112) in a threaded mode.
  3. 3. The PVT assembly frame packaging unit of claim 2, wherein the limiting assembly (12) comprises a supporting rod (121), a limiting clamping plate (122) and a servo motor (123), the supporting rod (121) is connected to the front side of the sliding plate (112) through bolts, the limiting clamping plate (122) is welded to the front side of the supporting rod (121), and the servo motor (123) is connected to the top of the limiting clamping plate (122) through bolts.
  4. 4. The PVT assembly frame packaging unit of claim 3, wherein the clamping assembly (13) comprises guide slide bars (131), adjusting screws (132) and clamping plates (133), the two guide slide bars (131) are respectively connected to two sides of the bottom of the rear side of the limit clamping plate (122) in a bolt mode, the adjusting screws (132) are connected to the output end of the servo motor (123) in a bolt mode, the clamping plates (133) are connected to the surface of the adjusting screws (132) in a threaded mode, and two sides of the top of the clamping plates (133) are connected with the guide slide bars (131) in a sliding mode.
  5. 5. The PVT assembly frame packaging unit of claim 2, wherein the transverse assembly (21) comprises Fang Kuangban (211), a guide frame (212), a transverse electric screw rod (213) and a transverse sliding groove plate (214), the two square frame plates (211) are respectively connected with the front side of the top of the guide rod (111) and the front side of the bottom of the guide rod, the guide frame (212) is connected with one side opposite to the square frame plates (211) in a bolt manner, the two transverse electric screw rods (213) are respectively connected with the top of the front side of the guide frame (212) and the bottom of the front side of the guide frame, and the two transverse sliding groove plates (214) are respectively connected with the inner sides of two sides of the guide frame (212) in a sliding manner.
  6. 6. The PVT assembly frame packaging unit according to claim 5, wherein the longitudinal assembly (22) comprises a longitudinal electric screw rod (221), a longitudinal sliding sleeve (222), a longitudinal sliding groove plate (223) and a sliding block (224), the two longitudinal electric screw rods (221) are respectively connected on the left side of the top of the guide frame (212) and the left side of the bottom of the guide frame, the longitudinal sliding sleeve (222) is connected on the inner sides of the front side and the rear side of the guide frame (212) in a sliding manner, the longitudinal sliding groove plate (223) is connected on the bottom of the longitudinal sliding sleeve (222) in a sliding manner, the top of the longitudinal sliding sleeve (222) is in contact with the bottom of the transverse sliding groove plate (214), and the sliding block (224) is connected on the inner side of the transverse sliding groove plate (214) and the inner side of the longitudinal sliding groove plate (223) in a sliding manner.
  7. 7. The PVT assembly frame packaging unit of claim 6, wherein the positioning assembly (23) comprises an electric cylinder (231), an air suction disc (232) and air suction fans (233), the electric cylinder (231) is connected to the bottom of the sliding block (224) through bolts, the air suction disc (232) is connected to the output end of the electric cylinder (231) through bolts, and four air suction fans (233) are respectively communicated with four corners at the top of the air suction disc (232).
  8. 8. The PVT assembly frame packaging unit of claim 7, wherein the cleaning assembly (24) comprises a fixing rod (241), a positioning sleeve (242), a reciprocating electric screw rod (243) and a blower (244), the fixing rod (241) is connected to four corners of the air suction disc (232) through bolts, the positioning sleeve (242) is connected to the surface of the fixing rod (241) through bolts, the reciprocating electric screw rod (243) is connected to the surface of the positioning sleeve (242) through bolts, the four reciprocating electric screw rods (243) form a square frame through the positioning sleeve (242), and the blower (244) is connected to the surface of the reciprocating electric screw rod (243) through threads.
  9. 9. The PVT assembly frame packaging unit of claim 7, wherein the fixing assembly (25) comprises a sucker (251), a drainage port (252) and an interception net (253), the sucker (251) is connected to the bottom of the inner side of the suction disc (232) in a bolt mode, the drainage port (252) is formed in the bottom of the sucker (251), and the interception net (253) is connected to the inner side of the drainage port (252) in a bolt mode.
  10. 10. A method of using the PVT component rim packaging apparatus of any one of claims 1-9, comprising the steps of: S1, positioning a frame, namely firstly, placing the frame on a clamping plate (133), then starting a servo motor (123), enabling the servo motor (123) to drive an adjusting screw (132) to drive the clamping plate (133) upwards, enabling the clamping plate (133) to drive the frame to move towards a limit clamping plate (122), clamping the frame with the limit clamping plate (122), and then starting a height-adjusting electric screw (113), and enabling the height-adjusting electric screw (113) to drive a sliding plate (112) to move the frame to a position where the PVT assembly is required to be installed; S2, positioning the PVT component, namely when the PVT component needs to be moved to the frame, placing the PVT component which needs to be packaged on the suction disc (251), then starting the air suction fan (233), wherein the air suction fan (233) can suck air in the air suction disc (232) and generate negative pressure, the PVT component can be adsorbed on the suction disc (251) due to the negative pressure at the drainage port (252), then starting the electric cylinder (231), enabling the electric cylinder (231) to adjust the height of the air suction disc (232) to adapt to the height of the frame, then sequentially starting the transverse electric screw (213) and the longitudinal electric screw (221), the transverse electric screw (213) can drive the transverse chute plate (214) to move forwards and backwards along the guide frame (212) until the longitudinal electric screw (221) moves to the front and back positions of the corresponding frame, then the longitudinal electric screw (221) can drive the longitudinal sliding sleeve (222) to move left and right until the longitudinal sliding sleeve (223) moves to the left and right positions of the corresponding frame, during which, the sliding block (224) can move the transverse electric screw (244) and the electric screw (243) to reciprocate along with the sliding sleeve (224) to move to the positions of the corresponding frame, and (3) blowing out impurities at the edge of the PVT component by a blower (244), then mutually installing the PVT component and the frame, and injecting glue solution to the installation position by external glue injection equipment to finish packaging, wherein the glue solution is continuously blown to the glue injection position by the blower (244) to be dried.

Description

PVT assembly frame packaging device and method Technical Field The invention relates to the technical field of photovoltaic module processing, in particular to a PVT module frame packaging device and method. Background As is well known, PVT is a composite solar device integrating photovoltaic power generation and heat energy recovery, and is additionally provided with a heat exchange flow channel and a heat preservation structure on the basis of a conventional photovoltaic module, so that solar energy can be converted into electric energy and heat energy can be utilized at the same time. When packaging PVT subassembly frame, will install the frame in the edge of the PVT subassembly that accomplishes the encapsulation, extra rubberizing seal realization encapsulation again after accomplishing the installation simultaneously, the problem that prior art exists is: because the structure for automatically installing and positioning the frame and the PVT assembly after the PVT assembly is positioned is lacking, the stability of connection between the PVT assembly and the frame cannot be maintained in the packaging operation, and the stability of the PVT assembly and the frame in the subsequent packaging process is reduced. Disclosure of Invention (One) solving the technical problems Aiming at the defects of the prior art, the invention provides the PVT component frame packaging device and the PVT component frame packaging method, which have the structure of automatically installing and positioning the frame and the PVT component after the PVT component is positioned, so that the stability of the connection between the PVT component and the frame can be maintained in the packaging operation, and the stability of the PVT component and the frame in the subsequent packaging process is improved. (II) technical scheme The PVT assembly frame packaging device comprises a feeding mechanism and a positioning mechanism, wherein the positioning mechanism is arranged on the inner side of the feeding mechanism, the feeding mechanism comprises a height adjusting assembly, a limiting assembly and a clamping assembly, the limiting assembly is arranged on the front side of the height adjusting assembly, the clamping assembly is arranged at the bottom of the limiting assembly, the positioning mechanism comprises a transverse assembly, a longitudinal assembly, a positioning assembly, a cleaning assembly and a fixing assembly, the transverse assembly is arranged at the top and the bottom of the height adjusting assembly, the longitudinal assembly is arranged on the surface of the transverse assembly, the positioning assembly is arranged at the bottom of the longitudinal assembly, the cleaning assembly is arranged on the surface of the positioning assembly, and the fixing assembly is arranged at the bottom of the positioning assembly. By adopting the technical scheme, through setting up feeding mechanism and positioning mechanism, feeding mechanism is the structure that provides the support to positioning mechanism, can remove PVT subassembly edge with the frame that needs to encapsulate simultaneously, remain the contact of frame and PVT subassembly throughout, stability when the encapsulation of frame improves, positioning mechanism is the structure of adjusting PVT subassembly position, can assemble PVT subassembly with different height and position simultaneously, remove PVT subassembly to frame department again, can clean the position of PVT subassembly and frame contact in real time simultaneously, stability when improving follow-up encapsulation. The height adjusting assembly is further arranged to comprise guide rods, a sliding plate and a height adjusting electric screw rod, wherein the two guide rods are respectively connected to two sides of the sliding plate in a sliding mode, and the height adjusting electric screw rod is connected to the inner side of the sliding plate in a threaded mode. By adopting the technical scheme, through setting up the height adjusting structure that the height-adjusting subassembly is constituteed to guide bar and sliding plate and height-adjusting electric screw, can adjust the height of spacing subassembly, thereby make its adaptation PVT subassembly current position, can provide the support to positioning mechanism simultaneously, provide the direction for the reciprocating of sliding plate through the guide bar, can let height-adjusting electric screw drive the sliding plate through rotatory screw structure and go on threaded movement about, thereby can drive spacing subassembly and carry out the height adjustment, the guide bar can provide the support for horizontal subassembly simultaneously, make it can be located the top and the below of centre gripping subassembly respectively, thereby can be spacing and the displacement to PVT subassembly on the frame position correspond. The invention further provides that the limiting assembly comprises a supporting rod, a limiting clamping plate an