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CN-122004006-A - Mechanical packaging full-chain desertification-free treatment system for malus spectabilis seed cold storage

CN122004006ACN 122004006 ACN122004006 ACN 122004006ACN-122004006-A

Abstract

The invention discloses a mechanical packaging full-chain desertification-free treatment system for a malus spectabilis seed cold storage, which relates to the field of complete equipment for post-treatment of fruit and vegetable seeds, and comprises a cold storage low-temperature after-ripening module, a protective crushing and siphon separation module, a humidity gradient packaging and ice chest storage module, a quality online detection module and a central control module, wherein the protective crushing and siphon separation module is used for crushing and separating the malus spectabilis seeds, and the humidity gradient packaging and ice chest storage module is used for packaging and storing the treated malus spectabilis seeds. According to the invention, sand grains and impurities on the surface of the seeds are thoroughly and cleanly checked through dedicated detection in a setting mode of the quality online detection module, so that the integrity and size uniformity of the seeds can be timely monitored after mechanical treatment, the treatment parameters can be conveniently adjusted according to conditions, the seeds are prevented from being damaged or embedded with sand grains, and further the quality online desertification-free detection operation of the crabapple seeds is facilitated.

Inventors

  • MENG TONGGEN
  • SHANG XUEYING
  • CHENG SHAOYONG
  • GAO FENG
  • HOU HUAIBIN
  • LI JING

Assignees

  • 陕西照金咸恒农业科技有限公司

Dates

Publication Date
20260512
Application Date
20260127

Claims (10)

  1. 1. The mechanical packaging full-chain desertification-free treatment system for the malus spectabilis seeds in a refrigerator is characterized by comprising a system frame (1), wherein the system frame (1) comprises: the low-temperature post-ripening module (2) of the cold storage is used for carrying out desertification-free post-ripening treatment on the crabapple seeds; The protective crushing and siphoning separation module (3) is used for crushing and separating the crabapple seeds; The humidity gradient packaging and ice chest storage module (4) is used for packaging and storing the treated crab apple seeds; The quality online detection module (5) is used for carrying out quality online detection in the process of processing the crabapple seeds; And the central control module (6), wherein the central control module (6) is used for performing control operation on each module.
  2. 2. The mechanical packaging full-chain desertification-free treatment system for the malus spectabilis seeds in a refrigerator according to claim 1, which is characterized by further comprising: The remote operation and maintenance gateway (7), the remote operation and maintenance gateway (7) is used for supporting 4G/5G to upload operation data to the cloud so as to support real-time monitoring of the mobile terminal; The intelligent control system comprises a refrigeration house low-temperature after-ripening module (2), a protective crushing and siphon separation module (3), a humidity gradient packaging and ice chest storage module (4), a quality online detection module (5) and a central control module (6), wherein the refrigeration house low-temperature after-ripening module (2), the protective crushing and siphon separation module (3), the humidity gradient packaging and ice chest storage module (4), the quality online detection module (5) and the central control module (6) are connected in a way of adopting DN65 quick connection flanges and 380V aviation plugs, the central control module (6) controls the refrigeration house low-temperature after-ripening module (2) to perform desertification-free after-ripening treatment on crab seeds, after the treatment is completed, a completion instruction is sent to the central control module (6), the central control module (6) is controlled to perform crushing and separation treatment on the crab seeds, after the crushing and separation treatment is completed, the completion instruction is sent to the central control module (6), the central control module (6) is controlled to receive the completion instruction, the humidity gradient packaging and the ice chest seeds are controlled to perform sand-free after the treatment, the quality control module (4) is controlled to perform on the control and the quality control module (6) to perform remote control and the data transmission and the data detection in a remote control process, and the control module (7) is controlled to perform on the quality control and the data storage module (6).
  3. 3. The mechanical packaging full-chain desertification-free processing system for the crab seed cold storage according to claim 1, wherein the central control module (6) comprises a PLC, a touch screen and a plurality of homonymous parameter interfaces, and a multigeneric database is arranged in the central control module (6).
  4. 4. The mechanical packaging full-chain desertification-free treatment system for the malus spectabilis seeds of the refrigerator according to claim 1, wherein the refrigerator low-temperature after-ripening module (2) comprises: the grading feeding sand prevention module (201), wherein the grading feeding sand prevention module (201) is used for obliquely feeding the original crab seeds and intercepting soil particles, sand and other impurities; the variable-temperature gradient after-ripening module (202), wherein the variable-temperature gradient after-ripening module (202) is used for carrying out multistage temperature adjustment after-ripening operation on the crabapple seeds, and dynamic gradient cooling, heating and constant temperature circulation are carried out to break seed dormancy; A low temperature circulation environmental protection wet module (203), wherein the low temperature circulation environmental protection wet module (203) is used for conveying dry air to the crab apple seeds and recovering moisture; The after-ripening state intelligent monitoring module (204), the after-ripening state intelligent monitoring module (204) is used for collecting the moisture content and endosperm activity data of seeds in real time, transmitting the data to the central control module (6) and a preset after-ripening threshold value, and triggering a discharging signal when the after-ripening threshold value is reached.
  5. 5. The mechanical packaging full-chain desertification-free treatment system of the malus spectabilis seed cold storage according to claim 1, wherein the protective crushing and siphon separating module (3) comprises: the crushing module (301), the crushing module (301) is used for crushing the crabapple seeds, the crushing strength is dynamically adjusted according to the particle size of the crabapple seeds, the crushing module (301) adopts a mode of matching polyurethane flexible crushing teeth with a variable frequency motor for crushing, and inert gas is injected in the crushing process; the multistage gradient siphon separation module (302), multistage gradient siphon separation module (302) are used for making seed and impurity phase separation through the mode of negative pressure siphon, just multistage gradient siphon separation module (302) set up tertiary series connection siphon unit, tertiary series connection siphon unit is first level coarse separation shell piece, second level through separation seed coat residue and third level differential dust respectively.
  6. 6. The mechanical packaging full-chain desertification-free treatment system of the malus spectabilis seed cold storage of claim 5, wherein the protective crushing and siphon separating module (3) further comprises: The slag-liquid diversion purification module (303), the slag-liquid diversion purification module (303) is used for receiving the residue and a small amount of condensate after multistage siphon separation, performing solid-liquid separation through a centrifugal diverter, then collecting and recycling the solid residue, and simultaneously filtering the liquid through activated carbon for recycling; and the linkage control module (304) is used for receiving the crushing frequency data of the flexible frequency modulation crushing sub-module and the separation pressure data of the multistage gradient siphon separation sub-module, and dynamically adjusting the parameters of the two.
  7. 7. The mechanical packaging full-chain desertification-free processing system of the malus spectabilis seed cold storage is characterized in that the dreg liquid diversion purification module (303) transmits dreg liquid level data, judges dreg accumulation if the dreg liquid level data is more than eighty percent, sends a signal to the multi-stage gradient siphon separation module (302), temporarily reduces the feeding flow rate, and sends a down-frequency signal to the crushing module (301), judges that dreg is required to be emptied if the dreg liquid level data is more than ninety percent, pauses siphon separation, and starts an automatic dreg discharging device.
  8. 8. The mechanical packaging full-chain desertification-free treatment system for the malus spectabilis seeds cold storage according to claim 1, wherein the humidity gradient packaging and ice chest storage module (4) comprises: The crabapple seed desertification-free pretreatment module (401), wherein the crabapple seed desertification-free pretreatment module (401) is used for removing fine sand, impurities and residual fruit scraps attached to the surface of the seed, and forming a layer of micron-sized sand-prevention attaching protective film on the surface of the seed, and the crabapple seed desertification-free pretreatment module (401) performs pretreatment in a mode of adopting flexible airflow blowing, electrostatic adsorption and ultrasonic light vibration compounding; The seed demand guiding dynamic humidity gradient adjusting module (402), wherein the seed demand guiding dynamic humidity gradient adjusting module (402) is used for collecting water content data of the pretreated seeds in real time, dynamically generating initial moisturizing, medium-term moisturizing and later-term low-humidity multi-section humidity gradient curves, and then outputting humidity adjusting signals, and the seed demand guiding dynamic humidity gradient adjusting module (402) collects the data in real time through a high-precision temperature and humidity sensor; The non-desertification mechanical linkage packaging module (403) is used for linking the non-desertification mechanical linkage packaging module (403) with the malus spectabilis seed non-desertification pretreatment module (401) and the seed demand guiding dynamic humidity gradient adjustment module (402) through a mechanical arm and adopting a desertification prevention composite membrane material to perform packaging operation on the seeds; The intelligent storage system comprises a refrigeration house cooperative intelligent storage module (404), wherein the refrigeration house cooperative intelligent storage module (404) is used for receiving packaging parameters transmitted by a non-desertification mechanical linkage packaging module (403), controlling the temperature and the humidity in a storage cabin through a built-in micro-environment regulation and control unit in combination with temperature and humidity data, and feeding back the desertification-free state of the storage environment in real time through a built-in desertification risk monitoring sensor, wherein the packaging parameters comprise target humidity, seed batch and sealing grade, and the refrigeration house cooperative intelligent storage module (404) is connected with a refrigeration house system through a pipeline interface and a signal interface; The full-link desertification-free data interaction and regulation module (405), the full-link desertification-free data interaction and regulation module (405) is used for collecting operation data of the crabapple seed desertification-free pretreatment module (401), the seed demand guiding dynamic humidity gradient regulation module (402), the desertification-free mechanical linkage packaging module (403) and the refrigeration house collaborative intelligent storage module (404) in real time, analyzing data relevance, and then sending regulation and control instructions to each module, wherein the operation data comprises pretreatment cleanliness, seed moisture content, humidity regulation parameters, packaging tightness, storage environment temperature and humidity and desertification concentration, and the regulation and control instructions comprise adjustment of pretreatment purging strength, correction of humidity gradient curve, optimization of packaging sealing pressure and calibration of storage microenvironment.
  9. 9. The mechanical packaging full-chain desertification-free treatment system for the malus spectabilis seeds cold storage of claim 1, wherein the quality online detection module (5) comprises: The seed ex-warehouse no-desertification cleanliness online detection module (501), wherein the seed ex-warehouse no-desertification cleanliness online detection module (501) is used for detecting surface sand residues, tiny soil attachments and mechanical impurity content of the crabapple seeds after being stored in a refrigerator, the seed ex-warehouse no-desertification cleanliness online detection module (501) is provided with a no-desertification qualified threshold value and an impurity particle size threshold value, if the detected particle size of the sandy impurities is larger than the impurity particle size threshold value, the statistical impurity ratio is smaller than or equal to the no-desertification qualified threshold value, and if the impurity ratio is larger than the no-desertification qualified threshold value, a secondary cleaning instruction is triggered; The quality real-time monitoring module (502) after mechanical treatment is used for detecting the breakage rate, the particle size uniformity and the surface integrity of seeds on line in the mechanical treatment link process, the mechanical treatment relief comprises unshelling, screening and polishing, the quality real-time monitoring module (502) after mechanical treatment is provided with a breakage rate threshold value and a particle size uniformity deviation threshold value, if the breakage rate threshold value and the particle size uniformity deviation threshold value are smaller than or equal to each other, the quality is judged to be qualified, if the breakage rate threshold value is larger than the breakage rate threshold value and smaller than the particle size uniformity deviation threshold value, a mechanical rotation speed down regulation instruction is triggered, and if the breakage rate threshold value and the particle size uniformity deviation threshold value are not up to the standard, the mechanical treatment is suspended; the rapid biochemical activity identification module (503) is used for detecting germination rate, embryo activity, stress resistance and other biochemical indexes of seeds, the rapid biochemical activity identification module (503) is used for setting a germination rate prediction value threshold and an embryo activity threshold, judging a priority if the germination rate prediction value threshold and the embryo activity threshold reach standards, judging a failure and sending a diversion elimination instruction to the central control module (6) if the germination rate prediction value threshold and the embryo activity threshold reach not standards, triggering a packaging acceleration instruction if the priority of the same batch is more than eighty percent, feeding back to a refrigeration house system if the priority is less than fifty percent, and marking the batch storage parameters to be optimized.
  10. 10. The mechanical packaging full-chain desertification-free treatment system for the malus spectabilis seeds cold storage of claim 9, wherein the quality online detection module (5) further comprises: The intelligent multi-dimensional data fusion judging module (504) is used for receiving various detection data, carrying out multi-dimensional fusion judgment on the data, and then outputting a result, wherein the various detection data comprise cleanliness, physical quality and biochemical activity, if the cleanliness is high, the physical quality is qualified and the biochemical activity is high, the packaging is comprehensively judged to be qualified, a packaging instruction is sent to the central control module (6), the central control module (6) receives the packaging instruction, the humidity gradient packaging and the refrigerator storage module (4) are controlled to package seeds, if the cleanliness is high, the physical quality is qualified and the biochemical activity is qualified, but the high-quality ratio is low, the degradation packaging is judged, and if the cleanliness is high, the physical quality is qualified and the biochemical activity is not up to standard, the reworking is judged, and a shunting instruction is sent to the central control module (6); The detection result bidirectional feedback regulation and control module (505), wherein the detection result bidirectional feedback regulation and control module (505) is used for feeding back the fusion judgment result output by the multi-dimensional data fusion intelligent judgment module (504) to the preamble mechanical processing and the subsequent packaging to form a closed loop for measuring, regulating and re-detecting.

Description

Mechanical packaging full-chain desertification-free treatment system for malus spectabilis seed cold storage Technical Field The invention relates to the field of complete equipment for post-production treatment of fruit and vegetable seeds, in particular to a mechanical packaging full-chain desertification-free treatment system for a malus spectabilis seed cold storage. Background The crabapple seeds are usually propagation organs in the crabapple fruits, are formed by the ripeness of the crabapple fruits, are usually wrapped in spherical or egg spherical fruits, and are usually subjected to refrigeration, mechanical and packaging treatment after delivery, so that a crabapple seed treatment system is used. The prior art malus spectabilis seed treatment system generally adopts independent treatment modes of all units, so that the malus spectabilis seeds are subjected to refrigeration house precooling operation, mechanical shell breaking and cleaning, packaging operation and linkage control, and treatment operation is realized. However, in the process of processing the crabapple seeds, the crabapple seed processing system is generally inconvenient for carrying out on-line detection on the crabapple seeds, and further, the situation that no desertification detection and quality monitoring can not be carried out on the crabapple seeds exists. Disclosure of Invention The invention aims to provide a mechanical packaging full-chain desertification-free treatment system for a malus spectabilis seed cold storage, which aims to solve the problems in the prior art. In order to achieve the aim, the invention provides the following technical scheme that the mechanical packaging full-chain desertification-free processing system for the malus spectabilis seed cold storage comprises a system frame, wherein the system frame comprises: the low-temperature after-ripening module of the refrigerator is used for carrying out desertification-free after-ripening treatment on the crabapple seeds; the protective crushing and siphoning separation module is used for crushing and separating the crabapple seeds; The humidity gradient packaging and ice chest storage module is used for packaging and storing the treated crab apple seeds; The quality online detection module is used for carrying out quality online detection in the process of processing the crabapple seeds; And the central control module is used for controlling and operating the modules. Preferably, the method further comprises: The remote operation and maintenance gateway is used for supporting 4G/5G uploading of operation data to the cloud so as to support real-time monitoring of the mobile terminal; The system comprises a refrigeration house low-temperature after-ripening module, a protective crushing and siphon separation module, a humidity gradient packaging and ice chest storage module, a quality online detection module and a central control module, wherein the refrigeration house low-temperature after-ripening module, the protective crushing and siphon separation module, the humidity gradient packaging and ice chest storage module, the quality online detection module and the central control module are all arranged into twenty-foot containers, are connected in a manner of DN quick connection flanges and V aviation plugs, the central control module controls the refrigeration house low-temperature after-ripening module to perform desertification-free after-ripening treatment on crab seeds, after the treatment is completed, the central control module sends a completion instruction to the central control module, the central control module is controlled to receive the completion instruction to perform crushing and separation treatment on the crab seeds, the central control module is controlled to receive the completion instruction to perform packaging and ice chest storage on the seeds, and in the treatment process, and the central control module is controlled to perform data transmission on the quality online detection module. Preferably, the central control module comprises a PLC, a touch screen and a plurality of generic parameter interfaces, and a plurality of generic databases are built in the central control module. Preferably, the low-temperature after-ripening module of the refrigerator comprises: the grading feeding sand prevention module is used for obliquely feeding the original crab seeds and intercepting soil particles, sand and other impurities; the variable temperature gradient after-ripening module is used for carrying out multistage temperature adjustment after-ripening operation on the crabapple seeds, and carrying out dynamic gradient cooling, heating and constant temperature circulation to break seed dormancy; The low-temperature circulation moisture-preserving module is used for conveying dry air to the crabapple seeds and recycling moisture; The after-ripening state intelligent monitoring module is used for collecting the moisture content and endosper