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CN-122004488-A - Cockscomb rice sheller

CN122004488ACN 122004488 ACN122004488 ACN 122004488ACN-122004488-A

Abstract

The invention discloses a gorgon fruit sheller which comprises a frame module, a feeding module, a cutting module and a feeding module, wherein the feeding module is provided with a conveying disc for intermittent rotation feeding, the cutting module comprises a third base, an upper cutter and a lower cutter assembly, the lower cutter assembly is fixedly arranged on the third base, a cutting hole matched with the upper cutter is formed in the lower cutter assembly, the frame module is provided with a pressing mechanism, and the upper cutter is fixedly connected with the execution end of the pressing mechanism. The invention can greatly reduce the breakage rate of rice grains to be controlled below 10 percent while realizing the automatic high-efficiency husking efficiency of more than or equal to 2 per second, and effectively protect the integrity of the gorgon fruits, especially the gorgon fruits after husking. According to the invention, the top cutter and the bottom cutter assembly are matched with a cutting and shelling mode, so that the gorgon fruits in different states of tender grains and old grains can be compatible and treated, the sources of raw materials and application scenes are widened, and the universality of the gorgon fruits sheller is improved.

Inventors

  • WU QI
  • LU QUN

Assignees

  • 苏州市水天堂食品生产有限公司

Dates

Publication Date
20260512
Application Date
20260317

Claims (10)

  1. 1. The gorgon fruit sheller is characterized by comprising a frame module (1), a feeding module (2), a cutting module (3) and a feeding module (4); The feeding module (2) is provided with a conveying disc (26) for intermittently rotating feeding, the conveying disc (26) is provided with a storage through hole (261) in an annular array, the feeding module (2) is also provided with a supporting disc (217) for preventing gorgon fruits from falling out from the bottom of the storage through hole (261), and the supporting disc (217) is provided with a discharge hole (218); The cutting module (3) comprises a third base (30), an upper cutter (39) and a lower cutter assembly (311), wherein the lower cutter assembly (311) is fixedly arranged on the third base (30), and a cutting hole (312) matched with the upper cutter (39) is formed in the lower cutter assembly (311); A pressing mechanism (13) is arranged on the frame module (1), and an upper cutter (39) is fixedly connected with the execution end of the pressing mechanism (13); the discharging end at the bottom of the feeding module (4) is matched with a material storage through hole (261) on a conveying disc (26).
  2. 2. The gorgon fruit sheller according to claim 1, characterized in that the frame module (1) further comprises a first base (11) and a first support (12), the first support (12) is fixedly arranged on the first base (11), the pressing mechanism (13) is fixedly arranged on the first support (12), the pressing mechanism (13) is arranged as a punch press, and a cushion block (15) is fixedly arranged on the first base (11).
  3. 3. The gorgon fruit sheller according to claim 2, characterized in that the cutting module (3) further comprises a third base (30), an upper template (31), a floating plate (32), a first guide post (33), a die shank (34), a floating joint (341), a second guide post, a stacking spring (35), a limit post (301), an upper knife mounting seat (38), a lower knife mounting plate (310) and a pushing thimble (316), the four first guide posts (33) are distributed in a rectangular shape, the upper ends of the four first guide posts are fixedly connected with the upper template (31), the lower ends of the four first guide posts slide in the third base (30) in an anti-falling manner, the third base (30) is fixedly arranged on a cushion block (15) fixedly arranged on the first base (11), a sliding sleeve is fixedly arranged in the floating plate (32), the sliding sleeve is fixedly arranged on the two first guide posts (33) on the front side, the upper ends of the second guide posts are fixedly arranged on the upper template (31), the lower ends of the second guide posts are slidably arranged in the floating plate (32) in an anti-falling manner, and the two floating springs (35) are respectively sleeved on the upper ends of the upper template (35); The upper die plate (31) is fixedly provided with a push rod adjusting block (317), an upper cutter mounting seat (38) and a lower cutter mounting plate (310) are respectively and fixedly arranged on the floating plate (32) and the third base (30), an upper cutter (39) and a lower cutter assembly (311) are respectively and fixedly arranged on the upper cutter mounting seat (38) and the lower cutter mounting plate (310), the upper cutter (39) is of a cylindrical structure and is provided with a pushing hole, the lower cutter mounting plate (310) is provided with a material leakage hole with the diameter size larger than that of the material discharge hole (218), the upper end of a pushing thimble (316) is fixedly connected with the push rod adjusting block (317), and the lower end of the pushing thimble is slidably arranged in the pushing hole of the upper cutter (39); The bottom of the die shank (34) is provided with a T-shaped structure, the floating joint (341) is provided with a T-shaped groove, the T-shaped structure at the bottom of the die shank (34) is slidably arranged in the T-shaped groove of the floating joint (341), and the die shank (34) is fixedly connected with the execution end of the pushing mechanism (13); and a limiting rod (301) for limiting the downward movement limit position of the floating plate (32) is fixedly arranged on the third base (30).
  4. 4. The gorgon fruit sheller of claim 3, wherein the feeding module (2) further comprises a second base (21), a second support (23), a ratchet wheel (24), a rotating shaft (25), a chip removing disc (220), a first lock sleeve (221), a second lock sleeve (222) and a third lock sleeve, the second base (21) is fixedly arranged on the first base (11), the second support (23) with an L-shaped structure is fixedly arranged on the second base (21), the upper end and the lower end of the rotating shaft (25) are rotatably arranged on the second support (23) and the second base (21), the chip removing disc (220), the ratchet wheel (24), a conveying disc (26) are respectively coaxially and fixedly connected with the first lock sleeve (221), the second lock sleeve (222) and the third lock sleeve, the first lock sleeve (221), the second lock sleeve (222) and the third lock sleeve are fixedly arranged on the rotating shaft (25), and the chip removing disc (220) is provided with second U-shaped grooves (221) with a size larger than the discharging holes (218) in an annular array.
  5. 5. The gorgon fruit sheller according to claim 4, characterized in that it further comprises a linkage mechanism consisting of a slide mounting base (313), a stop track plate (320), a check block connecting rod (314), a first cylindrical wheel (315), a locking block (316), a third cylindrical wheel (318), a first joint (51), a first elastic pawl (213), a first pawl base (212), a slide mounting base (29), a slide (216), a second joint (52), a swing link (53), a swing link mounting base (54), a second elastic pawl (210), a second pawl base (223) and a linear slide rail (215); The sliding plate mounting seat (313) is fixedly mounted on the third base (30), the locking block (316) is fixedly mounted on the sliding plate mounting seat (313), the locking block (316) is of a T-shaped structure, a first guide hole (317) and a track hole (319) are formed in the locking track plate (320), the first guide hole (317) is slidably sleeved on the locking block (316), the locking track plate (320) is internally and externally attached to the sliding plate mounting seat (313) and the inner surface of a T-shaped head of the locking block (316), the sliding plate mounting seat (313) is further provided with a second guide hole (322), the linkage push rod (321) is slidably mounted in the second guide hole (322), the third cylindrical wheel (318) is rotatably mounted on the linkage push rod (321), the upper end of the linkage push rod (321) is fixedly connected with the upper template (31), the third cylindrical wheel (318) is slidably arranged in the track hole (319), the check block connecting rod (314) is fixedly mounted on the locking track plate (320), and the first cylindrical wheel (315) is rotatably mounted on the check block (314). The swing rod mounting seat (54) is fixedly arranged on the first base (11), the swing rod (53) is rotatably arranged on the swing rod mounting seat (54) through a rotating shaft, the first joint (51) and the second joint (52) are fixedly arranged at two ends of the swing rod (53), the first joint (51) and the second joint (52) are respectively provided with a first chute (55) and a second chute (56), and the first cylindrical wheel (315) is slidably arranged in the first chute (55); The linear slide rail (215) and the first pawl seat (212) are fixedly arranged on the second base (21), the sliding block (216) is fixedly arranged on the sliding block mounting seat (29), the sliding block (216) is also slidably arranged on the linear slide rail (215), the second pawl seat (223) is fixedly arranged on the sliding block mounting seat (29), the first elastic pawl (213) and the second elastic pawl (210) are respectively fixedly arranged on the first pawl seat (212) and the second pawl seat (223), and pawls (214, 211) of the first elastic pawl (213) and the second elastic pawl (210) are meshed with the ratchet wheel (24) and limit clockwise rotation of the ratchet wheel; The sliding block mounting seat (29) is rotatably provided with a second cylindrical wheel (28), and the second cylindrical wheel (28) is arranged in the second sliding groove (56) in a sliding way.
  6. 6. The gorgon fruit sheller of claim 1, wherein the feeding module (4) comprises a hopper (41), a blanking chute (42), a third bracket (43), an upper adapter plate (40), a lower adapter plate (44) and a guide block (46), the third bracket (43) is fixedly arranged on the first base (11), a fourth lock ring is fixedly arranged at the outer end of the upper adapter plate (40), a fifth lock ring is fixedly arranged at the outer end of the lower adapter plate (44), the fourth lock ring and the fifth lock ring are fixedly locked on the third bracket (43), the inner ends of the upper adapter plate (40) and the lower adapter plate (44) are provided with transverse slotted holes, the upper adapter plate (40) is fixedly connected with the guide block (46) through the transverse slotted holes, the lower adapter plate (44) is fixedly connected with the blanking chute (42) through the transverse slotted holes, the hopper (41) is fixedly arranged on the guide block (46), a channel of the blanking chute (42) can only enable gorgon fruit to pass through, and gaps (421) are formed between the bottom of the blanking chute (42) and the conveying channels (26-10 mm) and the two sides of the blanking tray extend to the upper sides of the blanking tray (42).
  7. 7. The gorgon fruit sheller according to claim 4, characterized in that the supporting disc (217) is further provided with a locking hole (219), the floating plate (32) is fixedly provided with a positioning needle mounting seat (36), the positioning needle mounting seat (36) is fixedly provided with a positioning needle (37), the locking hole (219) is equal to the diameter of the storage through hole (261), and the diameter of the positioning needle (37) is smaller than the diameter of the storage through hole (261) by 0.1-1mm.
  8. 8. The gorgon fruit sheller according to claim 1, characterized in that the gorgon fruit sheller further comprises a material protection plate (27), wherein a longitudinal oblong hole is formed in the material protection plate (27), the material protection plate (27) is fixedly arranged on the second bracket (23) through the longitudinal oblong hole in a threaded connection mode, a semicircular groove (271) which is coaxial with the discharging hole (218) is formed in the material protection plate (27), and the diameter of the semicircular groove (271) is larger than that of the upper cutter (39).
  9. 9. The gorgon fruit sheller according to claim 1, characterized in that the lower knife assembly (311) is provided with a plurality of cutting holes (312) with different diameters and sizes.
  10. 10. The gorgon fruit sheller according to claim 4, characterized in that the first base (11) is also fixedly provided with a guide groove (14), and a slideway of the guide groove (14) is positioned at a position right below the material leakage hole.

Description

Cockscomb rice sheller Technical Field The invention belongs to the technical field of gorgon fruit processing equipment, and particularly relates to a gorgon fruit sheller. Background The gorgon fruit is taken as a food material with high nutritive value, and the processing and shelling links of the gorgon fruit are faced with the dilemma that the efficiency and the quality are difficult to be compatible for a long time. Currently, the following three processing modes mainly exist in the industry: Purely manual husking is a traditional method capable of keeping the quality of gorgon fruits to the greatest extent. The skillful workers use special nail tools, the peeled tender gorgon fruits are slightly yellow in color, the surfaces of the tender gorgon fruits are kept with thin coats, the boiled gorgon fruits are clear in soup, soft, glutinous and fine in taste, fragrant and rich in fragrance, and the nutritional ingredients are well preserved. However, the method has extremely low efficiency, the skilled worker is about 3-4 seconds/time, the labor cost is high, the product selling price is high, and the requirement of large-scale production cannot be met. The existing automatic/semi-automatic equipment is mainly designed for old-grain gorgon fruits with high maturity. Although efficiency is improved to some extent, the following drawbacks exist. The compatibility is poor, tender gorgon fruit with delicate texture and easy breakage cannot be effectively treated, the application range is narrow, the breakage rate is high, the breakage rate of rice grains is higher than 50% due to rough mechanical action, the quality is poor, the processed rice grains are completely lost in surface coating, the color is pale, the soup body is turbid after being cooked, the taste is rough, and the loss of nutrient components is serious. The basic problem is that the existing equipment process can not simulate manual fine force and action, and the core eating value of the product is sacrificed while the efficiency is improved. Disclosure of Invention The invention aims to solve the technical problem of providing the automatic gorgon fruit sheller which can be compatible with tender grains and old grains, improve the shelling efficiency and reduce the breakage rate. In order to solve the technical problems, the invention is realized by the following technical scheme that the gorgon fruit sheller comprises a frame module, a feeding module, a cutting module and a feeding module; the feeding module is provided with a conveying disc for intermittently rotating feeding, the conveying disc is provided with storage through holes in an annular array, the feeding module is also provided with a supporting disc for preventing gorgon fruits from falling out from the bottom of the storage through holes, and the supporting disc is provided with a discharge hole; The cutting module comprises a third base, an upper cutter and a lower cutter assembly, wherein the lower cutter assembly is fixedly arranged on the third base, and a cutting hole matched with the upper cutter is formed in the lower cutter assembly; the frame module is provided with a pressing mechanism, and the upper cutter is fixedly connected with the execution end of the pressing mechanism; The discharge end at the bottom of the feeding module is matched with the storage through hole on the conveying disc. Preferably, the rack module further comprises a first base and a first support, the first support is fixedly arranged on the first base, the pressing mechanism is fixedly arranged on the first support, the pressing mechanism is arranged as a punch press, and a cushion block is further fixedly arranged on the first base. Preferably, the cutting module further comprises a third base, an upper template, a floating plate, first guide columns, a die shank, a floating joint, second guide columns, a stacking spring, a limiting column, an upper cutter mounting seat, a lower cutter mounting plate and a pushing thimble, wherein the four first guide columns are distributed in a rectangular shape, the upper ends of the four first guide columns are fixedly connected with the upper template, the lower ends of the four first guide columns slide in the third base in an anti-falling manner, the third base is fixedly arranged on a cushion block fixedly arranged on the first base, a sliding sleeve is fixedly arranged in the floating plate, the sliding sleeve is in sliding sleeve connection with the two first guide columns on the front side, the upper ends of the second guide columns are fixedly arranged on the upper template, the lower ends of the second guide columns are in sliding connection with the floating plate in an anti-falling manner, the stacking spring is in sleeve connection with the second guide columns, and the upper ends and the lower ends of the stacking spring are respectively acted on the upper template and the floating plate; The upper die plate is also fixedly provided with a p