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CN-122004497-A - Coloring workshop section apparatus for producing is used in roast chicken processing

CN122004497ACN 122004497 ACN122004497 ACN 122004497ACN-122004497-A

Abstract

The invention discloses a coloring section production device for roast chicken processing, which relates to the field of food processing and aims at solving the problems that in the traditional existing roast chicken coloring technology, a spray liquid is difficult to form a continuous and stable liquid film on the surface of roast chicken so as to influence coloring uniformity, and the coloring section production device comprises a coloring box, wherein a protection plate is fixedly connected to the coloring box, a hanging bracket is arranged between the protection plates, a supporting hanging rail is matched to the hanging bracket, an adjusting air tap, a spray frame and an insulation box are sequentially arranged in the coloring box along the moving direction of the hanging bracket, a contact switch is fixedly connected to the protection plate, a mechanical reset component is matched to the side edge of the contact switch, a deflector rod matched with the mechanical reset component is fixedly connected to the hanging bracket, the mechanical reset component is matched with the spray frame, the spray frame synchronously moves along with the hanging bracket, guide grooves are arranged in the coloring boxes at two sides of the insulation box, and the guide grooves are communicated with the insulation box, and the advantages are that: the method has the advantages of improving the coloring uniformity, reducing the resource waste, reducing the maintenance cost and improving the production efficiency.

Inventors

  • HUA HONGSHENG
  • HUA BAOLIANG
  • WANG YANLIANG
  • CHEN XIAOHUI

Assignees

  • 滑县道口画宝刚烧鸡有限责任公司

Dates

Publication Date
20260512
Application Date
20260313

Claims (10)

  1. 1. The coloring workshop section production device for processing roast chicken is characterized by comprising a coloring box (1), two groups of symmetrically distributed guard plates (2) are fixedly connected to the coloring box (1), a hanging bracket (3) is arranged between the two groups of the guard plates (2), a supporting hanging rail (4) is matched to the hanging bracket (3), an adjusting air faucet (5), a spraying frame (6) and an insulation box (7) are sequentially arranged in the coloring box (1) along the moving direction of the hanging bracket (3), the adjusting air faucet (5) is rotationally connected with the guard plates (2), a contact switch (8) is fixedly connected to the protecting plates (2), a mechanical reset component (9) is matched to the side edge of the contact switch (8), a deflector rod (10) matched with the mechanical reset component (9) is fixedly connected to the hanging bracket (3), the mechanical reset component (9) is located above the spraying frame (6), the spraying frame (6) moves synchronously with the hanging bracket (3), the supporting hanging rail (4) above the insulation box (7) is of a concave structure, and the insulation box (7) is provided with guide grooves (11) on two sides of the insulation box (1).
  2. 2. The coloring workshop section apparatus for processing roast chicken of claim 1, wherein the mechanical reset assembly (9) comprises a reset slide block (901), the reset slide block (901) is fixedly connected with the spraying frame (6), a guide groove (902) for sliding the reset slide block (901) is formed in the protection plate (2), a damping block (903) is arranged on one side of the reset slide block (901), a reset spring (904) is matched with the other side of the reset slide block (901), a connecting slide block (905) is slidably connected with the reset slide block (901), a connecting pin (906) is fixedly connected to the connecting slide block (905), a limiting block (907) is fixedly connected to the protection plate (2), and inclined planes are formed in the side edges of the connecting slide block (905) and the limiting block (907).
  3. 3. The coloring section production device for roast chicken processing according to claim 2, wherein a guide plate (12) is arranged on the protection plate (2), the guide plate (12) is fixedly connected with the limiting block (907), the deflector rod (10) is positioned between the guide plate (12) and the protection plate (2), and a V-shaped inlet is formed in the end part of the guide plate (12) and the end part of the protection plate (2).
  4. 4. The coloring workshop section apparatus for processing roast chicken of claim 2, wherein the spray rack (6) comprises a first liquid outlet pipe (601), a plurality of groups of nozzles (602) distributed in vertical rows are arranged on the first liquid outlet pipe (601), a supporting block (603) is fixedly connected to the first liquid outlet pipe (601), a liquid inlet pipe (604) is fixedly connected to the supporting block (603), the liquid inlet pipe (604) is communicated with the first liquid outlet pipe (601) through the supporting block (603), a first chute (13) for the supporting block (603) to slide is arranged on the protection plate (2), and the supporting block (603) is fixedly connected with the reset slide block (901).
  5. 5. The coloring section production device for roast chicken processing according to claim 2, wherein a guide rod (908) is fixedly connected in the guide groove (902), the guide rod (908) penetrates through the reset slide block (901) and is in sliding connection with the reset slide block (901), and the reset spring (904) is sleeved on the guide rod (908).
  6. 6. The coloring workshop section production device for roast chicken processing according to claim 2, wherein the connecting slide block (905) and the limiting block (907) are longitudinally arranged in a staggered mode, a second sliding groove (909) for the connecting slide block (905) to slide is formed in the resetting slide block (901), a sliding rod (910) is fixedly connected to the connecting slide block (905), the sliding rod (910) is in sliding connection with the resetting slide block (901), a limiting piece (911) is fixedly connected to the sliding rod (910) outside the resetting slide block (901), and a first spring (912) is sleeved on the sliding rod (910) inside the resetting slide block (901).
  7. 7. The coloring workshop section apparatus for processing roast chicken of claim 4, wherein the spray frame (6) further comprises a hanging plate (605), the hanging plate (605) is fixedly connected with the protection plate (2), a folding connecting rod group (606) is arranged in the hanging plate (605), one end of the folding connecting rod group (606) is hinged with the hanging plate (605), the other end of the folding connecting rod group (606) is hinged with the first liquid outlet pipe (601), a third chute (607) for sliding the first liquid outlet pipe (601) is arranged on the hanging plate (605), a second liquid outlet pipe (608) is hinged at the middle part and the end part of the folding connecting rod group (606), and a connecting pipe (609) is communicated between the second liquid outlet pipe (608) and the first liquid outlet pipe (601).
  8. 8. The coloring workshop section apparatus for processing roast chicken of claim 1, wherein the coloring box (1) is fixedly connected with an air duct (14), the air duct (14) is rotationally connected with a first air outlet pipe (15), the first air outlet pipe (15) is communicated with the air tap, the first air outlet pipe (15) is rotationally connected with a supporting seat, the supporting seat is fixedly connected with the protection plate (2), the first air outlet pipe (15) is fixedly connected with a first connecting rod (16), the first connecting rod (16) is hinged with a second connecting rod (17), the second connecting rod (17) is hinged with a cam disc (18), and the cam disc (18) is rotationally connected with the protection plate (2).
  9. 9. The coloring section production device for roast chicken processing according to claim 8, wherein the air guide pipe (14) is communicated with a second air outlet pipe (19), the second air outlet pipe (19) is communicated with a guide block (20), the guide block (20) is of a triangular prism structure, an air outlet of the guide block (20) is positioned below the guide block, and the guide block (20) is fixedly connected with the coloring box (1).
  10. 10. The coloring workshop section apparatus for chicken processing of claim 1, wherein a filtering hole (21) is formed between the coloring box (1) and the heat insulation box (7), a first guide roller (22) and a second guide roller (23) are rotatably connected to the heat insulation box (7), a connecting gear (24) is fixedly connected to the first guide roller (22), a driving gear (25) is meshed below the connecting gear (24), a first belt pulley group (26) is coaxially and fixedly connected to the driving gear (25), a second belt pulley group (27) is fixedly connected to the output end of the first belt pulley group (26), and the output end of the second belt pulley group (27) is fixedly connected with the second guide roller (23).

Description

Coloring workshop section apparatus for producing is used in roast chicken processing Technical Field The invention relates to the technical field of food processing, in particular to a coloring section production device for processing roast chicken. Background The golden color of the roast chicken serving as a traditional cooked food product is a core index of quality, and directly influences the purchasing decision of consumers. In the industrial production process, the coloring process plays a key role in improving the appearance value of the product. The traditional process relies on manual operation, and the coloring is realized by manually smearing the sugar or maltose water, so that the efficiency is low and the consistency is difficult to ensure. Along with the improvement of the automation level of food processing, modern roast chicken production enterprises generally adopt an assembly line operation mode, and coloring liquid is atomized by utilizing a spraying device and then uniformly sprayed on the surfaces of roast chickens, so that batch continuous treatment is realized. The process requires that the coloring liquid form a stable and continuous liquid film on the skin of the roast chicken, and maintains a permeation time of a sufficient length, so that the coloring liquid is fully infiltrated and absorbed, and therefore, the coloring liquid stably presents a uniform golden color in a subsequent frying or baking step. If the spraying process is interrupted or uneven, the color and luster of the finished product are directly mottled and different, and the quality and market competitiveness of the product are seriously affected. The fixed spray pipe layout commonly adopted in the current industry has fundamental defects. The shower is rigidly mounted in a fixed position on the conveyor line tunnel and the roast chicken is continuously moved along the support hanger rail by the hanger. This design creates an unavoidable relative movement between the shower pipe and the roast chicken, resulting in each spray head being able to spray instantaneously only when the roast chicken passes briefly underneath it. The spraying liquid can not maintain continuous coverage on the surface of the roast chicken, and the liquid film is extremely easy to crack or unevenly distributed, so that the local area is not sufficiently colored or is too deep. To compensate for the short single point spray time, the system is forced to lengthen the spray interval and add multiple sets of spray pipes densely, but this further aggravates the equipment complexity. The rapid increase of the number of the spray pipes not only increases the purchase and installation cost of pipes, spray heads and valves, but also obviously increases the risk of system faults. The spray head is easily blocked by water quality impurities or sugar crystallization, leakage frequently occurs at the joint of the pipeline, and problems such as valve response failure frequently occur, so that the maintenance period is shortened, the downtime is prolonged, and the production continuity is seriously disturbed. Meanwhile, as the spray pipe is fixed, a large amount of coloring liquid is scattered to a conveying chain, the ground or a recovery tank, and cannot be effectively attached to the roast chicken body, so that raw materials are wasted and the wastewater treatment burden is increased. In addition, in order to meet the requirements of size difference or technological parameter adjustment of different batches of roast chicken, operators need to adjust valve opening of each group of spray pipes or change the specification of spray heads one by one, the process is tedious, precise control is difficult, and the adaptability of the system is seriously insufficient. These technical drawbacks limit the efficiency, quality stability and resource utilization of the roast chicken coloring process. Disclosure of Invention Aiming at the situation, in order to overcome the defects of the prior art, the invention provides a coloring section production device for roast chicken processing, which effectively solves the problems that in the traditional existing roast chicken coloring process, relative motion exists between a spray pipe and roast chicken due to the arrangement of a fixed spray pipe, so that a continuous stable liquid film is difficult to form on the surface of the roast chicken by spray liquid, thereby affecting the coloring uniformity, wherein the increase of the number of the spray pipes directly leads to the increase of equipment cost and fault points, and the reliability and maintenance efficiency of a production system are reduced. The automatic coloring box comprises a coloring box body, wherein two groups of symmetrically distributed protection plates are fixedly connected to the coloring box body, a hanging bracket is arranged between the two groups of symmetrically distributed protection plates, a supporting hanging rail is matched on the hanging