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CN-122004519-A - Brittle tobacco capsule wall material suitable for high-speed dropping production and application thereof

CN122004519ACN 122004519 ACN122004519 ACN 122004519ACN-122004519-A

Abstract

The invention belongs to the technical field of capsules for cigarettes, and discloses a brittle tobacco capsule wall material and application thereof, wherein the brittle tobacco capsule wall material consists of mixed glue and soluble ion salt, the mixed glue consists of gelatin, carrageenan and gellan gum, the brittle tobacco capsule wall material formula is suitable for high-speed dripping production, has low viscosity to adapt to high-speed equipment and high gel strength to ensure the integrity of capsules and has excellent brittleness to break to form tiny fragments so as to avoid blocking a flue gas channel, and the bursting production efficiency and the product quality can be remarkably improved.

Inventors

  • TANG XUEQING
  • ZHAO MEITING
  • SU YU

Assignees

  • 安徽焦甜香生物科技有限公司

Dates

Publication Date
20260512
Application Date
20260205

Claims (10)

  1. 1. The capsule wall material for the fragile cigarettes is suitable for high-speed dropping production and is characterized by comprising the following components in parts by mass: 34-40 parts of mixed glue; 0.9-2 parts of soluble ion salt; The mixed gel is a mixture of gelatin, carrageenan and gellan gum.
  2. 2. The capsule wall material for brittle cigarettes suitable for high-speed dropping production according to claim 1, wherein the mass ratio of gelatin, carrageenan and gellan gum in the mixed gel is 10-12:6-8:1-2.
  3. 3. The capsule wall material for brittle cigarettes according to claim 1 or 2, wherein the carrageenan is one or more of kappa-carrageenan or lambda-carrageenan.
  4. 4. The capsule wall material for brittle cigarettes suitable for high-speed drop production according to claim 1, wherein the soluble ionic salt is one or more of potassium chloride or calcium chloride.
  5. 5. The capsule wall material for brittle cigarettes suitable for high-speed drop production according to claim 4, wherein the soluble ionic salt is a mixture of potassium chloride and calcium chloride, and the mass ratio of the potassium chloride to the calcium chloride is 10:1.
  6. 6. The use of a wall material for a brittle tobacco capsule suitable for high-speed dropping production as claimed in claim 1 for preparing a brittle tobacco capsule.
  7. 7. A method of preparing a fragile tobacco capsule, the method comprising the steps of: 1) Heating and dissolving the components of the capsule wall material according to claim 1 in water, adding water-soluble pigment, stirring uniformly, standing and defoaming to obtain wall material glue solution; 2) The wall material glue solution and the core solution are subjected to high-speed dripping treatment and fall into the cooling liquid to form spherical wet capsules; 3) Washing the spherical wet capsules with water, shaping and drying to obtain dry capsules; 4) And carrying out balance treatment on the dry capsules to obtain the capsules for fragile cigarettes.
  8. 8. The method for preparing a brittle tobacco capsule according to claim 7, wherein in the step 1), the defoaming temperature for standing and defoaming is 80-85 ℃ and the defoaming time is 15-30 min.
  9. 9. The method for preparing a brittle tobacco capsule according to claim 7, wherein in the step 2), the dropping speed of the high-speed dropping is 50-60 grains/sec, the cooling liquid is medium chain triglyceride, and the cooling liquid temperature is 13-15 ℃.
  10. 10. The method of claim 7, wherein in step 4), the equilibrium temperature of the equilibrium treatment is 20-24 ℃, the equilibrium humidity is 40-50%, and the equilibrium time is 3-7 days.

Description

Brittle tobacco capsule wall material suitable for high-speed dropping production and application thereof Technical Field The invention belongs to the technical field of capsules for cigarettes, and particularly relates to a capsule wall material for brittle cigarettes suitable for high-speed dripping production and application thereof. Background The capsule for cigarettes is a miniature spherical container embedded into a cigarette filter tip and is used for packaging essence or active ingredients, the flavor and the functionality of smoke are enhanced by pinching and releasing in the smoking process, and the capsule for cigarettes is widely applied to the modern cigarette industry, particularly the design of medium-count and fine-count cigarettes, so that the experience of consumers and the product differentiation are improved. The common preparation method of the capsule for cigarettes is a dripping method, namely, wall material glue solution and core solution are dripped into cooling liquid through a coaxial double-layer dripper to form a wet capsule, and then the wet capsule is subjected to water washing, drying and balancing treatment. The wall material of the capsule for cigarettes mainly comprises a gelatinizing agent, has film forming property and lock core capability, and ensures the stability of the capsule in the filter tip processing and storage processes. The high-quality cigarette capsules are required to have proper breaking strength, crisp and broken hand feeling and good compatibility with a smoke channel at the same time so as to avoid blockage of fragments and influence on smooth suction. With the popularization of medium-count fine cigarettes and transparent filter sticks, the cigarette capsules are developing towards high-quality bursting beads, and higher requirements are imposed on core wall materials of the cigarette capsules, including low production viscosity to adapt to high-speed equipment, high structural strength to maintain integrity and fine fragment formation to prevent channel blockage. At present, gelatin or plant colloid is commonly used as a base material for a capsule wall material for cigarettes, however, the gelatin wall material is easy to form larger flaky fragments after being crushed, so that the inner wall of a filter tip is adhered and the flow of smoke is blocked, the plant colloid wall material is strong in brittleness and insufficient in elasticity, is easy to damage under the mechanical vibration of a production line, and reduces the yield of products, and in addition, in order to improve the gel strength, the common schemes need to improve the concentration of the gelatin solution, thereby causing overhigh viscosity, and the capsule wall material is only suitable for medium-low speed dropping equipment, so that the large-scale production efficiency is restricted. In summary, the performance of the wall material of the capsule for the cigarette has remarkable influence on the production efficiency of the capsule and the use experience of the product, so that the technical problem to be solved by the scheme is that the wall material of the capsule for the cigarette is difficult to realize low viscosity at the same time so as to adapt to high-speed dripping and high gel strength to ensure structural integrity and excellent brittleness so as to form fine fragments to avoid channel blockage. Disclosure of Invention The invention aims to provide a brittle tobacco capsule wall material suitable for high-speed dropping production, which consists of a compound rubber powder raw material and soluble ion salt so as to realize the balance of low viscosity, high gel strength and excellent brittleness. The invention also aims to provide an application of the capsule wall material for brittle cigarettes, which is suitable for high-speed dropping production. The invention provides a capsule wall material for fragile cigarettes, which is suitable for high-speed dropping production and comprises the following components in parts by mass: 34-40 parts of mixed glue; 0.9-2 parts of soluble ion salt; The mixed gel is a mixture of gelatin, carrageenan and gellan gum. The mass ratio of the gelatin to the carrageenan to the gellan gum in the mixed gum is 10-12:6-8:1-2. The carrageenan is one or more of kappa-carrageenan or lambda-carrageenan. The soluble ionic salt is one or more of potassium chloride or calcium chloride, preferably, the soluble ionic salt is a mixture of potassium chloride and calcium chloride, wherein the mass ratio of the potassium chloride to the calcium chloride is 10:1. The invention provides application of the capsule wall material for brittle cigarettes, which is suitable for high-speed dropping production, in preparation of capsules for brittle cigarettes. The invention also provides a preparation method of the fragile cigarette capsule, which comprises the following steps: 1) Heating and dissolving all components of the capsule wall material into water,