CN-122006354-A - Anti-hardening honeycomb type bag-type dust remover structure for fertilizer dust and dust removing process
Abstract
The invention relates to the technical field of dust collectors, and discloses a hardening-preventing honeycomb type bag-type dust collector structure for chemical fertilizer dust and a dust collecting process, wherein the hardening-preventing honeycomb type bag-type dust collector structure for chemical fertilizer dust comprises a machine case and further comprises a cleaning mechanism arranged in the machine case, the cleaning mechanism comprises a plurality of fixing rings arranged on a machine case partition plate, filter bags arranged at the edges of the bottoms of the fixing rings, vertical rods arranged at the middle of the bottoms of the fixing rings, a plurality of annular arrays arranged on a support on the top of the side wall of the vertical rods, an elastic rod arranged on one side of the support far away from the vertical rods, a pull ring arranged in the middle of the elastic rod, lifting holes formed in the vertical rods, lifting rods arranged on the inner walls of the lifting holes, bent rods arranged at the bottoms of the lifting rods, and a connecting frame I jointly arranged at the tops of the lifting rods. Through setting up clearance mechanism, integrate different dust removal modes, can carry out the pertinence clearance to the dirt piece of different grade type.
Inventors
- LIU ZHENLING
- LI TINGJING
- WANG LI
Assignees
- 河南豫粮肥业科技有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20260224
Claims (10)
- 1. The anti-hardening honeycomb type bag-type dust remover structure for the fertilizer dust comprises a machine case (1) and is characterized by also comprising a cleaning mechanism (2) arranged in the machine case (1); The cleaning mechanism (2) comprises a plurality of fixed rings (21) arranged on a partition plate of the chassis (1), filter bags (22) arranged at the edges of the bottoms of the fixed rings (21), vertical rods (23) arranged at the centers of the bottoms of the fixed rings (21), a plurality of annular arrays arranged on supports (24) at the tops of the side walls of the vertical rods (23), elastic rods (25) arranged on the sides of the supports (24) away from the vertical rods (23), pull rings (26) arranged in the middle of the elastic rods (25), lifting holes (27) formed in the inner walls of the vertical rods (23), lifting rods (28) arranged on the inner walls of the lifting holes (27), bent rods (29) arranged at the bottoms of the lifting rods (28), connecting frames (210) arranged at the tops of the lifting rods (28) together, hydraulic rods (211) arranged at the tops of the connecting frames (210), and torsion units arranged on the inner walls of the lifting rods (28).
- 2. The structure of the anti-hardening honeycomb type bag-type dust collector for chemical fertilizer dust according to claim 1, wherein a plurality of hammers are arranged on one side of the elastic rod (25) far away from the vertical rod (23) in a linear array manner, and a plurality of binding belts are arranged on the joint of the filter bag (22) and the bracket (24) in a linear array manner.
- 3. The structure of the anti-hardening honeycomb type bag-type dust collector for chemical fertilizer dust according to claim 1, wherein a bayonet is formed on one side, close to a bent rod (29), of the pull ring (26), and the diameter of a bent part in the middle of the bent rod (29) is smaller than that of the bayonet.
- 4. The structure of the anti-hardening honeycomb type bag-type dust collector for chemical fertilizer dust according to claim 1, wherein a plurality of cross bars are arranged on the bottom annular array of the lifting rod (28), and one end of each cross bar far away from the vertical rod (23) is fixedly connected with the middle part of the bent rod (29).
- 5. The structure of the anti-hardening honeycomb type bag-type dust collector for chemical fertilizer dust according to claim 1, wherein the torsion unit comprises a connecting rod (212) arranged on the inner wall of a lifting rod (28), a connecting frame II (213) arranged at the tops of a plurality of connecting rods (212) together, a hydraulic rod II (214) symmetrically arranged at the tops of the connecting frames II (213), a driving rod (215) arranged on the inner wall of the connecting rod (212), a driving groove (216) arranged on the outer side of the driving rod (215), a driving pin (217) arranged at the bottom of the inner wall of the connecting rod (212), a spline shaft (218) arranged on the inner wall of the driving rod (215), a disc (219) arranged at the bottom of the spline shaft (218), a reset spring (220) sleeved on the outer side of the spline shaft (218) and two ends of the reset spring (220) are respectively abutted against the disc (219) and the vertical rod (23), and the bottom of the disc (219) is fixedly connected with the bottom of a filter bag (22).
- 6. The anti-hardening honeycomb type bag-type dust collector structure for chemical fertilizer dust according to claim 5, wherein a deep hole is formed in the bottom end of the connecting rod (212), and one end, far away from the axis of the connecting rod (212), of the driving pin (217) is fixedly connected with the inner wall of the deep hole.
- 7. The anti-hardening honeycomb bag-type dust collector structure for chemical fertilizer dust according to claim 5, wherein the bottom end of the driving rod (215) is provided with a restraining hole, and the inner wall of the restraining hole is in adaptive sliding connection with the inner wall of the spline shaft (218).
- 8. The structure of the anti-hardening honeycomb type bag-type dust collector for chemical fertilizer dust according to claim 1, wherein a limiting hole is formed in the bottom of the vertical rod (23), and the bottom of the driving rod (215) is in adaptive rotary connection with the limiting hole.
- 9. The hardening prevention and dust removal process for the fertilizer dust is applied to the hardening prevention honeycomb type bag-type dust remover structure for the fertilizer dust as claimed in claim 5, and is characterized by comprising the following steps: Firstly, a hydraulic rod I (211) is started to drive a lifting rod (28) to descend, an elastic rod (25) is extruded by a bent rod (29) to enable the middle of the elastic rod to bend towards one side close to a vertical rod (23), after the bent rod (29) moves to be disengaged from a pull ring (26), the elastic rod (25) drives a hammer to impact a filter bag (22), and a chemical fertilizer dust plate on the surface of the filter bag (22) is shaken off by knocking the inner wall of the filter bag (22) by the hammer; Then, the lifting rod (28) is controlled to reset, the hydraulic rod II (214) is started to push the connecting rod (212) to descend, the driving rod (215) is rotated by utilizing the cooperation of the driving pin (217) and the driving groove (216), the spline shaft (218) and the disc (219) are driven to rotate, the disc (219) drives the filter bag (22) to twist, and further dust absorbed in a deep layer is removed; finally, the second hydraulic rod (214) is controlled to reset, the disc (219) is reset under the action of the reset spring (220), and the shaken-off dust is collected to the bottom of the dust remover to finish dust discharge.
- 10. The hardening and dust removing process for chemical fertilizer dust according to claim 9, wherein when the bent rod (29) presses the elastic rod (25), the bent part of the bent rod (29) is clamped into the bayonet of the pull ring (26) for limiting and guiding, so that the precision of the opening angle of the elastic rod (25) and the uniformity of knocking force are ensured.
Description
Anti-hardening honeycomb type bag-type dust remover structure for fertilizer dust and dust removing process Technical Field The invention relates to the technical field of dust collectors, in particular to a hardening-preventing honeycomb type bag-type dust collector structure for chemical fertilizer dust and a dust collection process. Background In the field of fertilizer production, the bag-type dust collector is key equipment for guaranteeing production continuity, standard emission and resource recovery, and has an irreplaceable function. Firstly, it effectively solves the pollution problem of high concentration dust in fertilizer production. In the production of urea, ammonium phosphate or compound fertilizer, a great amount of dust is produced during the granulation, drying, cooling and packaging processes. The bag-type dust collector can collect extremely fine powder particles by virtue of excellent dust collection efficiency, ensures that the exhaust emission strictly meets the national environmental protection standard, and realizes green sustainable development for power-assisted enterprises. And secondly, the bag-type dust collector remarkably improves the product quality and the economic benefit. Dust in fertilizer production is often a valuable raw material. The fine powder recovered by the dust remover can be directly returned to the production system for re-granulation, so that the raw material loss is reduced, the production cost is reduced, the material balance of the production system is maintained, and the product yield is improved. The conventional bag-type dust collector is widely applied in the field of fertilizer production, but has a plurality of non-negligible problems due to the limitations of the structure and the working principle. Fertilizer dust is generally very hygroscopic and adherent. In the production process of urea, compound fertilizer and the like, the tail gas often contains dust and also carries a small amount of ammonia gas or water vapor. Once the temperature of the gas is reduced below the dew point, or the moisture is absorbed by the fertilizer dust and dissolved and becomes sticky due to dew condensation caused by improper heat preservation in the box body of the dust remover. These sticky particles are very prone to clog the pores of the filter bag and harden gradually under repeated blowing to form a hard-to-peel plate-like layer. The negative effects of dust hardening are quite significant. On one hand, the hardening layer greatly increases the filtering resistance, so that the air quantity processed by the system is reduced sharply, the energy consumption of the fan is increased, and even the production line is forced to run with load reduction when serious. On the other hand, in the other hand, the sticking of the bag may result in a loss of air permeability of the filter bag, the ash removal effect fails. In addition, the fertilizer dust contains chemical components, and long-term hardening can corrode filter bag fibers, so that the service life of the filter bag fibers is shortened. Disclosure of Invention In view of the problem that dust hardening easily occurs in the dust remover in the prior art, the structure of the anti-hardening honeycomb type bag-type dust remover for chemical fertilizer dust is provided. The dust remover aims to enable the dust remover to strip hardened dust and ensure the filtering effect. The technical scheme of the invention is that the anti-hardening honeycomb type bag-type dust remover structure for fertilizer dust comprises a machine case and a cleaning mechanism arranged in the machine case; The cleaning mechanism comprises a plurality of fixing rings arranged on the chassis partition plate, filter bags arranged at the edges of the bottoms of the fixing rings, vertical rods arranged at the centers of the bottoms of the fixing rings, a plurality of annular arrays arranged on the support at the top of the side wall of the vertical rods, elastic rods arranged on one side of the support away from the vertical rods, pull rings arranged at the middle parts of the elastic rods, lifting holes arranged inside the vertical rods, lifting rods arranged on the inner walls of the lifting holes, bending rods arranged at the bottoms of the lifting rods, connecting frames I arranged at the tops of the lifting rods together, hydraulic rods I arranged at the tops of the connecting frames I, and torsion units arranged on the inner walls of the lifting rods. Further, a plurality of hammerheads are arranged on one side of the elastic rod, far away from the vertical rod, in a linear array mode, and a plurality of binding belts are arranged on the joint of the filter bag and the support in a linear array mode. Further, a bayonet is formed in one side, close to the bent rod, of the pull ring, and the diameter of the bent part in the middle of the bent rod is smaller than that of the bayonet. Further, the bottom annular array of lifter is provided wi