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CN-122006547-A - Gel homogenizing device and method for producing different pet foods

CN122006547ACN 122006547 ACN122006547 ACN 122006547ACN-122006547-A

Abstract

The invention discloses a gel homogenizing device and method for producing pet food, in particular to the technical field of pet food production, comprising a device underframe and a device top frame, wherein the top end of the device underframe is fixedly provided with a vacuum defoamation tank body, the device top frame is fixedly provided with a lifting cylinder, the driving end of the lifting cylinder is fixedly provided with a tank cover, the bottom end of the tank cover and the top end of the vacuum defoamation tank body are detachably and hermetically arranged, the middle part of the tank cover is provided with a homogenizing mechanism, be equipped with auxiliary mechanism between the outside of homogeneity mechanism and the bottom of the vacuum deaeration jar body, the top fixed clip of cover is equipped with bleed pipeline and manometer, the bottom fixed clip of the vacuum deaeration jar body is equipped with row material pipe, fixed mounting has the relief valve on the relief material pipe, and this gel homogeneity device through setting up homogeneity mechanism, can circulate and carry out multistage shearing homogeneity to the gel mixture and handle, promotes the production quality and the efficiency of gel.

Inventors

  • ZHAO HANG
  • Peng Runchen
  • Rui Xingjian

Assignees

  • 南京九叙生物科技有限公司

Dates

Publication Date
20260512
Application Date
20260409

Claims (10)

  1. 1. The gelling agent homogenizing device for the production of different pets comprises a device underframe (1) and a device top frame (11), and is characterized in that a vacuum defoaming tank body (2) is fixedly arranged at the top end of the device underframe (1), a lifting cylinder (12) is fixedly arranged on the device top frame (11), a tank cover (21) is fixedly arranged at the driving end of the lifting cylinder (12), the bottom end of the tank cover (21) and the top end of the vacuum defoaming tank body (2) are detachably and hermetically arranged, a homogenizing mechanism (3) is arranged in the middle of the tank cover (21), an auxiliary mechanism (4) is arranged between the outer side of the homogenizing mechanism (3) and the bottom of the vacuum defoaming tank body (2), an air suction pipeline (22) and a pressure gauge (23) are fixedly clamped at the top end of the tank cover (21), a discharging pipe (24) is fixedly clamped at the bottom of the vacuum defoaming tank body (2), and a discharging valve (241) is fixedly arranged on the discharging pipe (24).
  2. 2. The gel homogenizing device for different food production according to claim 1, wherein the homogenizing mechanism (3) comprises a mechanism outer tube (31), the mechanism outer tube (31) is fixedly clamped at the middle part of the tank cover (21), a first-stage shearing stator (32) is fixedly arranged at the bottom of the mechanism outer tube (31), a first-stage shearing rotor (34) is movably clamped in the first-stage shearing stator (32), a suction longitudinal tube (34) is fixedly clamped at the middle part of the top end of the first-stage shearing rotor (33), a driving longitudinal shaft (35) is coaxially arranged above the suction longitudinal tube (34), a gear pump mechanism (5) is arranged between the top end of the suction longitudinal tube (34) and the bottom end of the driving longitudinal shaft (35), a three-stage homogenizing piece (6) is arranged at the output port of the gear pump mechanism (5), a diversion outer tube (36) is arranged at the outer side of the top of the suction longitudinal tube (34), a diversion transverse tube (361) is integrally formed at the middle part on one side of the diversion outer tube (36), the diversion transverse tube (361) is fixedly clamped on the mechanism outer tube (31), a first rotary outer tube (37) is fixedly arranged at the top of the first suction longitudinal tube (37) and a first rotary part (37) is fixedly arranged at the top of the first rotary part, the secondary shearing stator (38) is fixedly arranged at the position, close to the guide outer tube (36), of the inner wall of the guide outer tube (36), a secondary shearing groove (381) is formed in the top of the suction longitudinal cylinder (34), and the secondary shearing groove (381) is located between the first sealing rotating pieces (37).
  3. 3. The gelling agent homogenizing device for pet food production according to claim 2, wherein the gear pump mechanism (5) comprises a gear pump outer frame (51), the gear pump outer frame (51) is fixedly clamped on the mechanism outer tube (31), a flow inlet tube (511) is fixedly clamped at one side end of the gear pump outer frame (51), a flow outlet tube (512) is fixedly clamped at one side end of the gear pump outer frame (51) far away from the flow inlet tube (511), two pump inner gears (52) are rotatably arranged in the gear pump outer frame (51), one shaft end of one pump inner gear (52) is fixedly arranged coaxially with the top end of the suction longitudinal tube (34) and the bottom end of the driving longitudinal shaft (35), and a first connecting tube (362) is fixedly arranged between the end of the flow inlet tube (511) and the flow guide transverse tube (361).
  4. 4. The gelling agent homogenizing apparatus for pet food production according to claim 3, wherein the three-stage homogenizing member (6) comprises a three-stage shearing rotor (61), a three-stage shearing stator (62) is rotatably mounted on the three-stage shearing rotor (61), a liquid inlet bottom pipe (621) is fixedly mounted in the middle of the bottom end of the three-stage shearing stator (62), a second connecting pipe (622) is fixedly mounted between the bottom end of the liquid inlet bottom pipe (621) and the liquid outlet pipe (512), a co-rotating longitudinal shaft (63) is fixedly clamped in the middle of the top end of the three-stage shearing rotor (61), a rotating bearing (631) is fixedly mounted on the top of the co-rotating longitudinal shaft (63), a first auxiliary frame (64) is fixedly mounted on the tank cover (21) above the three-stage shearing rotor (61), an auxiliary bearing (641) is fixedly mounted on the outer pipe (31) of the mechanism, one end of the first auxiliary frame (64) far from the outer pipe (31) is fixedly clamped with the auxiliary bearing (641), the top of the co-rotating longitudinal shaft (63) is fixedly mounted on the second auxiliary frame (65) is fixedly mounted on the outer pipe (65).
  5. 5. The device for homogenizing a gelling agent for the production of pet foods according to claim 4, wherein the second sealing rotating member (311) is fixedly arranged at the top and the bottom of the inner side of the outer tube (31) of the mechanism, and the suction longitudinal cylinder (34) and the driving longitudinal shaft (35) are fixedly arranged at the middle part of the corresponding second sealing rotating member (311).
  6. 6. The gelling agent homogenizing device for pet food production according to claim 5, wherein the top of the driving longitudinal shaft (35) and the co-rotating longitudinal shaft (63) is provided with a chain wheel transmission group (7), the chain wheel transmission group (7) comprises two chain wheels and a chain meshed with the outer sides of the two chain wheels, the chain wheels are respectively fixedly arranged at the top of the driving longitudinal shaft (35) and the co-rotating longitudinal shaft (63), the top of the tank cover (21) is fixedly provided with a protective cover (71), and the chain wheel transmission group (7) is arranged in the protective cover (71).
  7. 7. The gelling agent homogenizing apparatus for pet food production of claim 6, wherein the top end of the protective cover (71) is fixedly provided with a first motor frame (72), the first motor frame (72) is fixedly provided with a first driving motor (73), and the driving end of the first driving motor (73) is fixedly arranged at the top end of the driving longitudinal shaft (35).
  8. 8. The gel homogenizing device for pet food production of claim 7, wherein the auxiliary mechanism (4) comprises an L-shaped scraping plate (41) and a driving bottom shaft (45), a stirring transverse frame (42) is vertically arranged in the middle of the L-shaped scraping plate (41), a fixed sleeve seat (43) is fixedly arranged at the end part of the stirring transverse frame (42), the fixed sleeve seat (43) is rotatably sleeved on the outer side of the mechanism outer tube (31), the outer side of the L-shaped scraping plate (41) is contacted with the inner wall of the vacuum defoaming tank body (2), a driven bottom ring (44) is fixedly arranged at the bottom of the L-shaped scraping plate (41), a rotating bearing (46) is fixedly arranged at the outer side of the driving bottom shaft (45), a driving clamp protrusion (451) is integrally formed at the top of the driving bottom shaft (45), a driven groove (441) is formed in the inner side of the driven bottom ring (44), and the driving clamp protrusion (441) is movably clamped in the driven groove (451).
  9. 9. The device for homogenizing a gelling agent for pet food production according to claim 8, wherein a second motor frame (47) is fixedly arranged at the bottom of the outer side of the vacuum degassing tank body (2), a second driving motor (471) is fixedly arranged on the second motor frame (47), and the driving end of the second driving motor (471) is fixedly arranged at the bottom end of the driving bottom shaft (45).
  10. 10. A method of using the pet food producing gel homogenizing apparatus of claim 9, comprising the steps of: Step one, connecting the outer end of an air suction pipeline (22) with the suction end of an external air suction pump, starting a lifting cylinder (12) to shrink and control a tank cover (21) to ascend, placing a gel mixed material for pet food production into a vacuum defoamation tank body (2), then controlling the tank cover (21) to descend, and sealing and installing the bottom end of the tank cover (21) and the top end of the vacuum defoamation tank body (2), wherein a driving clamping protrusion (451) is movably clamped in a driven groove (441); Step two, controlling the rotation of a driving longitudinal shaft (35) by starting a first driving motor (73), driving the synchronous rotation of a co-rotating longitudinal shaft (63) by matching with the transmission of a chain wheel transmission group (7), driving one of the pump internal gears (52) to rotate by controlling the rotation of the driving longitudinal shaft (35), and driving the suction longitudinal cylinder (34) to synchronously rotate; The first-stage shearing rotor (33) is driven to rotate in the first-stage shearing stator (32) by controlling the rotation of the suction longitudinal cylinder (34), one of the pump internal gears (52) is controlled to rotate, the other pump internal gear (52) is driven to synchronously rotate reversely, and the three-stage shearing rotor (61) is driven to rotate outside the three-stage shearing stator (62) by controlling the rotation of the co-rotating longitudinal shaft (63); the gear pump mechanism (5) works, and the gel mixture at the bottom position in the vacuum deaeration tank body (2) is firstly guided into the primary shearing rotor (33) through the primary shearing stator (32) to carry out primary shearing homogenization treatment; Then, the gel mixture is guided into a suction longitudinal cylinder (34), discharged through a secondary shearing slot (381), guided into a first connecting pipe (362) after being subjected to secondary shearing homogenization treatment by a secondary shearing stator (38), guided into a third shearing stator (62) through a gear pump mechanism (5), a second connecting pipe (622) and a liquid inlet bottom pipe (621), then subjected to third shearing homogenization treatment by a third shearing rotor (61), and discharged into a vacuum deaeration tank body (2) again, so that the gel mixture is subjected to multistage shearing homogenization treatment in a circulating manner; Step three, after shearing and homogenizing treatment, stopping driving the rotation of the longitudinal shaft (35), then starting an external air pump to vacuumize the vacuum defoamation tank body (2), starting a second driving motor (471) to control the driving bottom shaft (45) to rotate, thereby driving the driven bottom ring (44), the L-shaped scraping plate (41) and the stirring transverse frame (42) to rotate in the vacuum defoamation tank body (2), stirring the gel in the vacuum defoamation tank body (2), and cleaning the inner wall of the vacuum defoamation tank body (2) by the L-shaped scraping plate (41); And fourthly, opening a discharge valve (241) to facilitate discharging the homogenized and defoamed gel through a discharge pipe (24).

Description

Gel homogenizing device and method for producing different pet foods Technical Field The invention relates to the technical field of pet food production, in particular to a gel homogenizing device and method for pet food production. Background Along with the rising of different pet raising cultures, the market has increasingly growing demands for special foods with functions, balanced nutrition and specific textures, wherein gel-like foods (such as frozen nutrition bars, moisturizing gel, ointment-like supplements and the like) become important products in the field of different pet foods due to the characteristics of good palatability, high moisture content, convenience in ingestion and the like; At present, in the industrialized production of the heteropet gel food, a sectional independent operation process mode is generally adopted, namely, firstly, a pipeline type homogenizer is utilized to shear and refine a mixed material at high speed, colloid particles and additives can be rapidly dispersed in a liquid phase through precise matching of a rotor and a stator to initially form a uniform mixed phase, and then, the homogenized material is conveyed into a vacuum deaerating tank for standing or stirring deaeration so as to eliminate a large amount of air involved in the high-speed shearing process and prevent bubbles affecting the sense and the quality guarantee period in a finished product. The split type process equipment occupies a large space, meanwhile, materials need to be conveyed, transferred and secondarily fed, bubbles and secondary pollution are easy to introduce, and the high-viscosity gel system is high in conveying resistance, so that the gel homogenizing device and method for the production of the pet foods are provided for solving the problems. Disclosure of Invention The invention aims to provide a gel homogenizing device and method for pet food production, which are used for solving the problems in the background technology. In order to achieve the purpose, the technical scheme is that the gel homogenizing device for pet food production comprises a device underframe and a device top frame, wherein a vacuum defoaming tank body is fixedly arranged at the top end of the device underframe, a lifting cylinder is fixedly arranged on the device top frame, a tank cover is fixedly arranged at the driving end of the lifting cylinder, the bottom end of the tank cover and the top end of the vacuum defoaming tank body are detachably and hermetically arranged, a homogenizing mechanism is arranged in the middle of the tank cover, an auxiliary mechanism is arranged between the outer side of the homogenizing mechanism and the bottom of the vacuum defoaming tank body, an air suction pipeline and a pressure gauge are fixedly clamped at the top end of the tank cover, a discharging pipe is fixedly clamped at the bottom of the vacuum defoaming tank body, and a discharging valve is fixedly arranged on the discharging pipe. As an optimized technical scheme of the invention, the homogenizing mechanism comprises a mechanism outer tube, the mechanism outer tube is fixedly clamped at the middle part of a tank cover, a first-stage shearing stator is fixedly arranged at the bottom of the mechanism outer tube, a first-stage shearing rotor is movably clamped in the first-stage shearing stator, a suction longitudinal tube is fixedly clamped at the middle part of the top end of the first-stage shearing rotor, a driving longitudinal shaft is coaxially arranged above the suction longitudinal tube, a gear pump mechanism is arranged between the top end of the suction longitudinal tube and the bottom end of the driving longitudinal shaft, a third-stage homogenizing piece is arranged at an output port of the gear pump mechanism, a diversion outer tube is arranged at the outer side of the top of the suction longitudinal tube, a diversion transverse tube is integrally formed at the middle part of one side of the diversion outer tube, the diversion transverse tube is fixedly clamped on the mechanism outer tube, first sealing rotating pieces are fixedly arranged at the top and the bottom of the inner side of the diversion outer tube, a second-stage shearing stator is fixedly arranged at the middle part of the two first sealing rotating pieces, the inner wall of the diversion outer tube is close to the position of the diversion outer tube, a second-stage shearing groove is formed at the top of the suction longitudinal tube, and the second-stage shearing groove is arranged between the first sealing rotating pieces. As a preferable technical scheme of the invention, the gear pump mechanism comprises a gear pump outer frame, the gear pump outer frame is fixedly clamped on a mechanism outer tube, a flow inlet pipe is fixedly clamped at one side end of the gear pump outer frame, a flow outlet pipe is fixedly clamped at one side end of the gear pump outer frame far away from the flow inlet pipe, two pump inner gears are rotatably arranged