CN-122006633-A - Mixing device and method for saccharification reagent production
Abstract
The invention discloses a mixing device for saccharification reagent production and a method thereof, which belong to the technical field of mixing devices, the mixing device is combined with the rotation of a mixing transmission rod, the rotation direction of a stirring rod is opposite to that of the mixing transmission rod, a temperature control mechanism is matched with the mixing transmission rod, so that a temperature control heating pipe and a scraping plate synchronously rotate, the scraping plate scrapes raw materials on the inner wall of a mixing box, the mixing dead angle is reduced, different raw materials can be more uniformly mixed together, the mixing efficiency and quality are improved, the uniform distribution of components of the saccharification reagent is ensured, the quality and stability of a product are improved, the temperature control heating pipe is rotated through the matching of the mixing mechanism and the temperature control mechanism, the heat can be uniformly transferred to each part of the mixing box, and when the temperature is required to be reduced, a fixed motor is used for adjusting the rotation of a rotating plate, the mounting box, the rotating cylinder and the rotating plate are rotated through the mixing mechanism, the air fluidity is increased, the heat in the mixing box can be rapidly taken away, and the rapid temperature reduction is realized.
Inventors
- WANG YOUXIANG
- ZHANG XIAOLI
- Bai Enhui
- Guan Judan
Assignees
- 上海惠中生物科技有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20260302
Claims (10)
- 1. Mixing device is used in saccharification reagent production, characterized by comprising: A support plate (1); A support member provided on the support plate (1); the bottom end of the mixing box (4) is fixedly embedded between the inner walls of the supporting plate (1); The mixing mechanism (5) is arranged on the supporting plate (1), and The temperature control mechanism (6), the temperature control mechanism (6) is arranged on the mixing box (4) and the mixing mechanism (5).
- 2. The mixing device for saccharification reagent production according to claim 1, wherein the supporting component comprises a fixed plate (3) and four supporting rods (2), one end of each supporting rod (2) penetrates through the bottom of the supporting plate (1), and the bottom of the fixed plate (3) is fixedly connected with the other ends of the four supporting rods (2).
- 3. The mixing device for saccharification reagent production according to claim 2, wherein the mixing mechanism (5) comprises a stirring part, a power part and a rotating part, wherein the stirring part is arranged on the fixed plate (3), the power part is arranged on the stirring part, and the rotating part is arranged on the power part.
- 4. The mixing device for saccharification reagent production according to claim 3, wherein the stirring component comprises a connecting plate (508), stirring rods (506), three conveying drums (509), three mixing conveying rods (510), three rotating rods (511), three conveying rollers (512) and a plurality of mixing plates (513), the top of the connecting plate (508) rotates and penetrates through the top of the fixed plate (3), one end of each stirring rod (506) rotates and penetrates through the top of the connecting plate (508), the top of each conveying drum (509) is fixedly connected to the bottom of the connecting plate (508), one end of each mixing conveying rod (510) rotates and penetrates through the tops of the conveying drums (509) and the connecting plate (508), one end of each rotating rod (511) is fixedly connected to the outer surface of the mixing conveying rod (510), each conveying roller (512) is fixedly sleeved on the outer surface of the mixing conveying rod (510), and the plurality of mixing plates (513) are fixedly sleeved on the outer surfaces of the stirring rod (506) and the three mixing conveying rods (510).
- 5. The mixing device for saccharification reagent production, as set forth in claim 4, characterized in that the power component comprises a fixing frame (501), a rotating motor (502), a fixed conical gear (503), a transmission conical gear (504) and an installation conical gear (507), one end of the fixing frame (501) is fixedly connected to the top of the fixing plate (3), the rotating motor (502) is fixedly connected to the lower inner wall of the fixing frame (501), one end of the stirring rod (506) is rotationally connected with the fixing frame (501), the fixed conical gear (503) is fixedly sleeved at the output end of the rotating motor (502), the transmission conical gear (504) is fixedly sleeved at the outer surface of the stirring rod (506), the installation conical gear (507) is fixedly sleeved at the outer surface of the connecting plate (508), and the transmission conical gear (504) and the installation conical gear (507) are mutually meshed with the fixed conical gear (503).
- 6. The mixing device for saccharification reagent production, as set forth in claim 5, characterized in that the rotating part comprises three transmission gears (514) and a transmission gear ring (505), each transmission gear (514) is fixedly sleeved on the outer surface of the mixing transmission rod (510), the top of the transmission gear ring (505) is fixedly connected to the bottom of the fixed plate (3), and the transmission gear ring (505) and the three transmission gears (514) are meshed with each other.
- 7. The mixing device for saccharification reagent production, as set forth in claim 6, characterized in that the temperature control mechanism (6) comprises a mounting box (601), a rotating cylinder (602), a plurality of rotating plates (603), three scraping plates (607), a temperature control heating pipe (606), a transmission part and an adjusting part, wherein the mounting box (601) and the rotating cylinder (602) are both rotationally sleeved on the outer surface of the mixing box (4), the bottom of the mounting box (601) is rotationally connected with the top of the supporting plate (1), one end of each rotating plate (603) is rotationally connected with the upper inner wall of the rotating cylinder (602), the other end of each rotating plate (603) is rotationally penetrated through the upper inner wall of the mounting box (601), one end of each scraping plate (607) is fixedly connected with the top of the rotating cylinder (602), each scraping plate (607) is located in the mixing box (4), the top of the temperature control heating pipe (606) is fixedly connected with the upper inner wall of the rotating cylinder (602), and the temperature control heating pipe (606) is electrically connected with an external controller, and the transmission part is arranged on the rotating cylinder (602) and is arranged on the adjusting part.
- 8. The mixing device for saccharification reagent production according to claim 7, wherein the transmission part comprises a rotary gear ring (608), a rotary gear (609), a fixed rod (610) and two transmission wheels (611), the rotary gear ring (608) is fixedly sleeved on the outer surface of the rotary cylinder (602), one end of the fixed rod (610) rotates to penetrate through the top of the fixed plate (3), the rotary gear (609) is fixedly sleeved on the outer surface of the fixed rod (610), the rotary gear (609) is meshed with the rotary gear ring (608), one transmission wheel (611) is fixedly sleeved on the outer surface of the fixed rod (610), the other transmission wheel (611) is fixedly sleeved on the outer surface of the stirring rod (506), and the two transmission wheels (611) are mutually transmitted through a transmission belt.
- 9. The mixing device for saccharification reagent production, as set forth in claim 8, characterized in that the adjusting part comprises a plurality of fixed gears (604), a fixed gear ring (605) and a fixed motor (612), wherein each fixed gear (604) is fixedly sleeved on the outer surface of the rotating plate (603), the outer surface of the fixed gear ring (605) is rotationally embedded on the inner surface wall of the mounting box (601), the fixed motor (612) is fixedly connected to the inner surface wall of the mounting box (601), and the output end of the fixed motor (612) is fixedly connected with one end of one of the rotating plates (603).
- 10. A mixing method of a mixing device for saccharification reagent production, which is applied to the mixing device for saccharification reagent production and the method thereof as claimed in claim 9, and is characterized by comprising the following steps: S1, mixing, namely when saccharifying reagents are mixed, starting a rotating motor (502), driving a fixed bevel gear (503) to rotate by the rotating motor (502), respectively meshing with a transmission bevel gear (504) and an installation bevel gear (507) by the fixed bevel gear (503), driving a connecting plate (508) to rotate by the installation bevel gear (507), driving a transmission drum (509) and a mixing transmission rod (510) to rotate by the connecting plate (508), uniformly adding raw materials into a mixing box (4) by the transmission drum (509), enabling the mixing transmission rod (510) to rotate while rotating by meshing of the transmission gear (514) and a transmission gear ring (505), driving the rotating rod (511), a transmission roller (512) and a part of mixing plates (513) to rotate by the mixing transmission bevel gear (504), driving the stirring rod (506) and the other part of mixing plates (513) to rotate and stir, and increasing the mixing effect by the rotation direction opposite to the rotation direction of the mixing transmission rod (510); S2, regulating temperature, namely starting an external controller to heat a temperature control heating pipe (606), driving one driving wheel (611) to rotate while a stirring rod (506) rotates, driving the other driving wheel (611) to drive a fixed rod (610) to rotate through transmission of a synchronous belt, driving a rotating gear (609) to rotate by the fixed rod (610), and driving a mounting box (601), a rotating cylinder (602) and the temperature control heating pipe (606) to rotate by the rotating gear (608) through meshing of the rotating gear (609) and the rotating gear ring (608), so that the mixing box (4) can be uniformly heated, the mixing box (4) is uniformly regulated in temperature, and meanwhile, driving a scraping plate (607) to rotate through the rotating cylinder (602), and the scraping plate (607) is in contact with the inner wall of the mixing box (4) to reduce mixing dead angles; s3, when cooling is needed, the temperature control heating pipe (606) is closed, then the fixed motor (612) is started, the fixed motor (612) drives one of the rotating plates (603) and one of the fixed gears (604) to rotate, the rotating plate (603) rotates through the meshing of the fixed gears (604) and the fixed gear ring (605), and meanwhile the rotating gear ring (608) drives the mounting box (601), the rotating cylinder (602) and the rotating plate (603) to rotate, so that the air fluidity is increased, and the mixing box (4) is cooled.
Description
Mixing device and method for saccharification reagent production Technical Field The invention belongs to the technical field of mixing devices, and particularly relates to a mixing device and a mixing method for saccharification reagent production. Background The saccharifying reagent is a medical product for detecting saccharified protein, the saccharifying reagent is quantitatively analyzed by an ion exchange chromatography method, the average blood sugar level of a patient for 2-3 months is reflected, a mixing device for saccharifying reagent production is needed to be used for saccharifying reagent production, and a plurality of saccharifying reagent raw materials are mixed together. The existing mixing device for saccharification reagent production has the defects in the mixing effect, mainly because the stirring structure is single in design, most devices only rely on single-direction rotary stirring, raw materials can only move along one direction in a mixing box, stirring dead angles are easy to form, different raw materials cannot be fully contacted and mixed, mixing is uneven, when saccharification reagent is manufactured, the existing mixing device for saccharification reagent production has certain requirements on temperature, when temperature is regulated, temperature control elements are unevenly distributed, a heat transfer path is single, temperature difference in the mixing box is large, partial region temperature is too high or too low, saccharification reaction is influenced, the traditional devices usually rely on natural heat dissipation or simple air cooling modes when cooling is needed, air fluidity is poor, cooling speed is low, and the requirements for rapid production cannot be met. Disclosure of Invention The invention aims at: A mixing device for saccharification reagent production and a method thereof are provided, wherein a fixed bevel gear is driven by a rotating motor to rotate, the fixed bevel gear is respectively meshed with a transmission bevel gear and an installation bevel gear, the installation bevel gear drives a connecting plate to rotate, the connecting plate drives a transmission cylinder and a mixing transmission rod to rotate, raw materials are uniformly added into a mixing box by the transmission cylinder, the mixing transmission rod rotates while rotating through the meshing of the transmission gear and a transmission gear ring, the mixing transmission rod drives a rotating rod, a transmission roller and a part of mixing plates to rotate, the transmission bevel gear drives a stirring rod and the other part of mixing plates to rotate and stir, the self-rotation is combined while the rotation direction of the stirring rod is opposite to that of the mixing transmission rod, a temperature control mechanism is matched, and a temperature control heating pipe and a scraping plate synchronously rotate, the scraping plate scrapes down the raw materials on the inner wall of the mixing box, reduces mixing dead angles, can enable different raw materials to be mixed together more uniformly, improves mixing efficiency and quality, ensures uniform distribution of components of saccharifying reagents, can improve quality and stability of products, drives the driving wheel to rotate through the stirring rod, drives the fixing rod to drive the rotating gear to rotate through synchronous belt transmission, drives the rotating gear to rotate the mounting box, the rotating cylinder and the temperature control heating pipe, can enable heat to be uniformly transferred to each part of the mixing box, avoids the situation of local overheating or supercooling, provides stable temperature environment for saccharifying reaction, enables the mounting box, the rotating cylinder and the rotating plate to rotate through the fixed motor after the temperature control heating pipe is closed when cooling is needed, increases air fluidity, can rapidly take away heat in the mixing box, realizing rapid cooling. The invention adopts the technical scheme that the mixing device for saccharification reagent production comprises a supporting plate, a supporting part, a mixing box, a mixing mechanism and a temperature control mechanism, wherein the supporting part is arranged on the supporting plate, the bottom end of the mixing box is fixedly embedded between the inner walls of the supporting plate, the mixing mechanism is arranged on the supporting plate, and the temperature control mechanism is arranged on the mixing box and the mixing mechanism. The support component comprises a fixing plate and four support rods, one end of each support rod penetrates through the bottom of the support plate, and the bottom of the fixing plate is fixedly connected with the other ends of the four support rods. The mixing mechanism comprises a stirring part, a power part and a rotating part, wherein the stirring part is arranged on the fixed plate, the power part is arranged on the stirring part, and the rotating part