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CN-122006854-A - Frozen fruit juice making pulping, crushing and pulping integrated equipment

CN122006854ACN 122006854 ACN122006854 ACN 122006854ACN-122006854-A

Abstract

The invention discloses a frozen fruit juice making pulping, crushing and pulping integrated device, which belongs to the technical field of fruit pulping and comprises a mixing mechanism for crushing frozen fruits and feeding the frozen fruits and water, wherein a crushing mechanism for crushing the frozen fruits and mixing the frozen fruits and the water is arranged in the mixing mechanism, and a secondary mechanism for heating or cooling the crushed fruit pulp is arranged below the mixing mechanism; the crushing mechanism provided by the invention integrates rotation mixing and reciprocating punching crushing, the rotation of the middle cross rod, the upper cross rod and the lower cross rod ensures that materials are mixed with water, the middle compression column and the outer compression rod which are linked with the middle cross rod and the outer compression rod perform regular lifting movement under the cooperation of the cambered surface disc and the cambered groove, the fruit blocks are repeatedly pressed into the grooves of the crushing turntable for fine crushing, and the frozen fruits can be uniformly and thoroughly crushed by adopting a mode of combining rotary stirring and dynamic punching and are fully and quickly mixed with water to form the fruit pulp with fine texture and uniform mixing.

Inventors

  • ZHAO XINHUA
  • LI WEIFENG
  • An Zhuang

Assignees

  • 聊城好佳一生物乳业有限公司

Dates

Publication Date
20260512
Application Date
20260407

Claims (10)

  1. 1. The integrated equipment for pulping, crushing and pulping of frozen fruits comprises a mixing mechanism for crushing the frozen fruits and feeding the frozen fruits and water, and is characterized in that the mixing mechanism comprises a crushing and pulping cylinder (101), a crushing mechanism for crushing the frozen fruits and mixing the frozen fruits and the water is arranged in the mixing mechanism, and a secondary mechanism for heating or cooling the crushed fruit pulp is arranged below the mixing mechanism; The mixing mechanism comprises an inner rotating shaft (108) rotatably arranged in the crushing beating cylinder (101), and a crushing rotary table (107) is fixedly arranged on the inner rotating shaft (108).
  2. 2. The frozen fruit juice-making pulping and pulping integrated equipment according to claim 1, wherein the mixing mechanism further comprises an upper end disc (102) fixedly arranged on the crushing and pulping barrel (101), a frozen fruit tank (103) and a drinking water tank (104) are fixedly arranged on the upper end disc (102), frozen fruit blocks are arranged in the frozen fruit tank (103), drinking water is arranged in the drinking water tank (104), a fruit inlet pipe (105) is fixedly arranged below the frozen fruit tank (103), a water inlet pipe (114) is fixedly arranged below the drinking water tank (104), the frozen fruit tank (103) is communicated with the crushing and pulping barrel (101), and the water inlet pipe (114) is communicated with the crushing and pulping barrel (101).
  3. 3. The integrated equipment for pulping, pulverizing and pulping of frozen fruits according to claim 2, wherein the mixing mechanism further comprises a switch valve (106) fixedly arranged on the vertical section of the fruit inlet pipe (105), and the switch valve (106) is fixedly arranged on the vertical section of the water inlet pipe (114).
  4. 4. The frozen fruit juice-making pulping and pulping integrated equipment according to claim 3, wherein the mixing mechanism further comprises a fixed chuck (110) fixedly arranged on the side surface of the pulping barrel (101), a plurality of clamping holes are formed in the fixed chuck (110), an inner rotating shaft (108) and the fixed chuck (110) are rotatably arranged, a plurality of crushing grooves (109) with the same diameter are formed in the crushing rotating disc (107), rotating clamping rods (111) are fixedly arranged on the inner rotating shaft (108), clamping pin springs (113) are arranged between the inserting clamping pins (112) and the rotating clamping rods (111) in a sliding mode, and in an initial state, the crushing rotating disc (107) is in a horizontal state and the crushing grooves (109) face upwards, and the inserting clamping pins (112) are inserted into the clamping holes of the fixed chuck (110).
  5. 5. The integrated equipment for pulping, crushing and pulping of frozen fruits according to claim 1, wherein the crushing mechanism comprises an inner lifting frame (201) which is slidably arranged in the crushing and pulping cylinder (101), two lifting electric cylinders (202) are fixedly arranged in the crushing and pulping cylinder (101), the output end of each lifting electric cylinder (202) is fixedly arranged with the inner lifting frame (201), an inner arc surface disc (203) and an outer arc surface disc (203) are fixedly arranged below the inner lifting frame (201), and a plurality of arc grooves are uniformly formed in the circumference of the lower arc surface disc (203).
  6. 6. The integrated equipment for pulping, pulverizing and pulping of frozen fruits according to claim 5, wherein the crushing mechanism further comprises a crushing motor (204) fixedly arranged on the inner lifting frame (201), a central rotating column (205) is rotatably arranged below the inner lifting frame (201), two middle rotating rings (206) and two upper rotating rings (215) are fixedly arranged on the central rotating column (205), the two upper rotating rings (215) are respectively arranged at the uppermost end and the lowermost end of the central rotating column (205), and the two middle rotating rings (206) are arranged between the two central rotating columns (205).
  7. 7. The frozen fruit juice-making pulping and pulping integrated equipment according to claim 6, wherein the crushing mechanism further comprises three middle cross bars (207) fixedly installed on the middle rotary ring (206), the horizontal included angle between the three middle cross bars (207) is one hundred twenty degrees, each middle cross bar (207) is provided with three middle pressing columns (208) in a sliding mode, the distances between the three middle pressing columns (208) are equal, the top and the bottom of each middle pressing column (208) are provided with spherical surfaces, the middle pressing columns (208) are fixedly provided with middle fixed rings (209), middle springs (210) are arranged between the middle fixed rings (209) and the middle cross bars (207), and the top spherical surfaces of the three middle pressing columns (208) are attached to the arc grooves of the three lower arc-shaped discs (203) and are always in a compressed state.
  8. 8. The integrated equipment for pulping, crushing and pulping of frozen fruits according to claim 7, wherein the crushing mechanism further comprises three upper and lower cross bars (211) fixedly installed on the upper and lower rotating rings (215), the horizontal included angle between the three upper and lower cross bars (211) is one hundred twenty degrees, three outer side press bars (212) are slidably installed on each upper and lower cross bar (211), the distances between the three outer side press bars (212) are equal, the top and the bottom of each outer side press bar (212) are provided with spherical surfaces, a lower spring (214) is fixedly installed on each outer side press bar (212), a lower fixed ring (213) is arranged between the lower spring (214) and each upper and lower cross bar (211), the top spherical surfaces of the three outer side press bars (212) are attached to the arc grooves of the three lower arc surfaces (203), the lower fixed ring (213) is always in a compressed state, and the horizontal included angle between the middle cross bar (207) and the adjacent upper and lower cross bars (211) is sixty degrees.
  9. 9. The integrated equipment for pulping, crushing and pulping of frozen fruits according to claim 1, wherein the secondary mechanism comprises a bottom cooling and heating cylinder (301) fixedly arranged below the crushing and pulping cylinder (101), the bottom cooling and heating cylinder (301) and the crushing and pulping cylinder (101) are fixedly arranged through threads, a bottom switch plate (302) is detachably and fixedly arranged on the bottom cooling and heating cylinder (301), a plurality of exhaust pipelines (304) are arranged on the bottom cooling and heating cylinder (301), and an exhaust valve (305) is fixedly arranged on the exhaust pipeline (304).
  10. 10. The integrated equipment for pulping, pulverizing and pulping of frozen fruit juice according to claim 9, wherein the secondary mechanism further comprises a bottom motor (303) fixedly arranged at the bottom of the bottom cooling and heating cylinder (301), a lower stirring shaft (306) is fixedly arranged on a motor shaft of the bottom motor (303), four lower stirring rings (307) are fixedly arranged on the lower stirring shaft (306), distances among the four lower stirring rings (307) are equal, three lower stirring rods (308) are fixedly arranged on the lower stirring rings (307), and a horizontal included angle among the lower stirring rods (308) is one hundred twenty degrees.

Description

Frozen fruit juice making pulping, crushing and pulping integrated equipment Technical Field The invention relates to the technical field of fruit pulping, in particular to pulping, crushing and pulping integrated equipment for preparing juice from frozen fruits. Background In recent years, with the increasing consumer demand for healthy, natural and high quality foods, the processing technology of fruit products is increasingly gaining importance. The frozen fruits are used as raw materials for juice making or pulping, so that the nutritional ingredients, the color and the flavor of the fruits can be reserved to the greatest extent, the supply period of the raw materials is prolonged, and the method has become an important development direction in the field of fruit and vegetable processing. At present, in the processing of frozen fruits, a plurality of independent processes such as thawing, crushing, pulping, heating or cooling are generally required. These processes are often carried out in sections by different equipment, for example, a crusher is used to initially crush the frozen fruits, the crushed materials are transferred to a beater for refining and mixing with water, and finally the mixed pulp is pumped to a heating tank or a cooling tank for subsequent treatment. The sectional type processing mode has the obvious defects that firstly, the production time is increased, the efficiency is reduced, the loss of materials and the potential pollution risk are easily caused due to the transfer of materials among different devices, secondly, the processing links are more, the occupied area of the devices is large, the investment and maintenance cost are higher, moreover, the problems that the traditional pulping device is uneven in crushing, unsatisfactory in pulp fiber treatment, insufficient in mixing with water and the like often exist when crushing frozen fruits, the taste and the quality of the final product are influenced, and finally, for the process needing heating or cooling, the traditional device is usually separated from a crushing pulping unit, so that the utilization efficiency of heat energy or cold energy is low, and the rapid and accurate temperature control conversion is difficult to realize. In addition, the existing part of integrated equipment tries to integrate part of functions, but the existing part of integrated equipment still has the defects of specific structure, such as poor synergy of crushing and beating parts, incapability of realizing high-efficiency and fine crushing of frozen fruits, inaccurate mixing proportion control, and more importantly, the problems of incomplete transfer, more residues, inconvenient cleaning and the like when crushed and beaten materials are transferred to a subsequent heat treatment or cooling station, and cross contamination among batches and raw material waste are caused. Therefore, there is a need to develop a high-efficiency, continuous and controllable device integrating the functions of crushing frozen fruits, mixing with water, crushing and pulping and subsequent heating or cooling processing, which can realize the accurate proportioning feeding of raw materials, complete the efficient and uniform crushing and mixing in a closed space, and thoroughly and residue-free transfer of the prepared pulp to a next process unit capable of flexibly heating or cooling, thereby simplifying the flow, improving the production efficiency, ensuring the product quality and sanitation and safety, and meeting the market demand for diversified processing technologies. Disclosure of Invention The technical scheme includes that the integrated equipment comprises a mixing mechanism for crushing frozen fruits and feeding the crushed fruits and water, wherein the mixing mechanism comprises a crushing beating cylinder, a crushing mechanism for crushing the frozen fruits and mixing the crushed fruits and the water is arranged in the mixing mechanism, and a secondary mechanism for heating or cooling the crushed fruit pulp is arranged below the mixing mechanism; The mixing mechanism comprises an inner rotating shaft which is rotatably arranged in the crushing and pulping cylinder, and a crushing turntable is fixedly arranged on the inner rotating shaft. Further, the mixing mechanism further comprises an upper end disc fixedly arranged on the crushing and beating cylinder, a frozen fruit tank and a drinking water tank are fixedly arranged on the upper end disc, frozen fruit blocks are filled in the frozen fruit tank, drinking water is filled in the drinking water tank, a fruit inlet pipe is fixedly arranged below the frozen fruit tank, a water inlet pipe is fixedly arranged below the drinking water tank, the frozen fruit tank is communicated with the crushing and beating cylinder, and the water inlet pipe is communicated with the crushing and beating cylinder. Further, the mixing mechanism also comprises a switch valve fixedly arranged on the vertical section of the f