CN-122006937-A - Elastic reset anti-blocking paint spraying reflux device and method
Abstract
The invention belongs to the technical field of paint spraying and discloses a paint spraying backflow device and method based on elastic reset locking prevention, wherein the paint spraying backflow device based on elastic reset locking prevention comprises a backflow component, a spraying component, a rebound limiting module and two mechanical elastic reset mechanisms, the rebound limiting module comprises a driving piece and two backflow clamping arms, the two backflow clamping arms are in transmission connection with the driving piece, the second spraying component is arranged at the top of the two backflow clamping arms, the two backflow clamping arms are connected with the backflow component, each mechanical elastic reset mechanism comprises a first elastic element and a supporting piece, one end of the first elastic element is fixed, the other end of the first elastic element is in butt joint or connection with the supporting piece, and the supporting piece is connected with the backflow clamping arms.
Inventors
- FENG YUMIN
- Fu guanhua
- FU HAOFENG
- PAN HUI
- LAO CHAOPING
Assignees
- 浙江中新电力工程建设有限公司
- 浙江大有集团有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20260320
Claims (10)
- 1. Coating spraying reflux unit based on elasticity is reset and is prevented shutting, characterized in that includes: A reflow assembly comprising a reflow hood (101) and two reflow side hoods (102), the inner surfaces of the two reflow side hoods (102) forming a structure adapted to guide the non-adhering paint to collect toward a predetermined area; The spraying assembly comprises a first spraying assembly (103) which is respectively connected with the feeding system and is used for spraying the bottom of the operation object, and a second spraying assembly (105) which is used for spraying the top of the operation object, the first spraying assembly (103) and the second spraying assembly (105) are positioned in the reflow assembly, the reflow cover (101) is positioned outside the second spraying assembly (105), and the two reflow side covers (102) are respectively positioned on two sides of the bottom of the reflow cover (101); The rebound limiting module (2) comprises a driving piece (301) and two backflow clamping arms (302), wherein the two backflow clamping arms (302) are in transmission connection with the driving piece (301), the second spraying assembly (105) is arranged at the tops of the two backflow clamping arms (302), and the two backflow clamping arms (302) are respectively connected with the corresponding backflow side covers (102) and used for driving the backflow side covers (102) to open and close; And each mechanical elastic reset mechanism comprises a first elastic element (203) and a supporting piece (202), one end of the first elastic element (203) is fixed, the other end of the first elastic element is in butt joint or connection with the supporting piece (202), and the supporting piece (202) is connected with the backflow clamping arm (302).
- 2. The paint spraying and reflow device based on elastic reset and locking prevention according to claim 1, wherein the first spraying component (103) is arranged through the reflow side cover (102), and the spray head of the first spraying component (103) is located outside the reflow side cover (102).
- 3. The paint spraying and reflow device based on elastic reset locking prevention according to claim 1, wherein a mounting seat (303) is arranged at the bottom of the driving piece (301), and the mounting seat (303) is connected with the reflow cover (101).
- 4. The paint spraying and reflow device based on elastic reset locking prevention according to claim 1, wherein a reflow interface (104) for connecting a reflow pipeline is arranged at the bottom of the reflow side cover (102).
- 5. A paint spray reflow apparatus in accordance with claim 1, wherein the two reflow side covers (102) are asymmetrically sized or shaped.
- 6. A paint spray reflow apparatus in accordance with claim 1, wherein the structure adapted to direct the unattached paint to pool in the predetermined area is a streamlined curved surface.
- 7. A paint spraying reflow apparatus based on elastic return anti-lock according to claim 1, wherein each of the mechanical elastic return mechanisms further comprises a reflow arm (201) and a second elastic element, the reflow arm (201) being connected with the reflow side cover (102), the second elastic element being located at the top of the supporting member (202), one end of the second elastic element being accommodated inside the reflow arm (201).
- 8. The paint spray reflow apparatus in accordance with claim 7, wherein the first and second elastic members (203 ) are one of torsion springs, disc springs, rubber elastomers or shape memory alloy members.
- 9. A paint spray reflow apparatus in accordance with claim 1, wherein the discharge aperture of the first spray assembly (103) is larger than the discharge aperture of the second spray assembly (105).
- 10. A paint spraying and reflowing method based on elastic reset anti-blocking, which is characterized by comprising the following steps of: The driving piece (301) acts to drive the two backflow clamping arms (302) to open so as to drive the two backflow side covers (102) to be in an open state; The paint spraying reflux device in an opened state is sleeved on an operation object in a surrounding way; controlling the driving piece (301) to perform reverse motion, driving the two backflow clamping arms (302) to be closed, and driving the backflow component to tightly encircle the operation object; Starting a feeding system, and respectively carrying out coating operations with different spraying characteristics on the bottom and the top of an operation object through a first spraying assembly (103) and a second spraying assembly (105); The unattached paint splashed or dropped from the operation object is collected and recovered along the streamline curved surface of the reflow assembly; If the power is cut off or the mechanical resistance is met, the mechanical elastic reset mechanism works, so that the reflux assembly has the anti-locking capability of opening when the external force is applied and automatically resetting through the elastic restoring force of the first elastic element (203) after the external force is eliminated.
Description
Elastic reset anti-blocking paint spraying reflux device and method Technical Field The invention relates to the technical field of paint spraying, in particular to a paint spraying backflow device and method based on elastic reset locking prevention. Background In the automatic coating operation of cables (such as power transmission cables, bridge guys and the like), a spraying device is a key component for realizing efficient and uniform coating. The existing spraying equipment generally adopts a fixed spray head structure, although the basic spraying task can be completed, the spraying equipment has obvious defects under actual high-altitude complex working conditions that a large amount of unattached paint is easy to scatter and waste to cause environmental pollution and material loss, and on the other hand, in order to improve the paint utilization rate, part of the system is provided with a paint recovery cover body structure, but the cover body adopts a rigid closing or motor driving clamping mode, when a robot is accidentally powered off, a control system fails or encounters a special-shaped structure such as a cable joint, mechanical locking is extremely easy to occur, the device is blocked on the cable, the operation is not only interrupted, and serious safety accidents such as equipment falling and the like can be possibly caused. Although some advanced solutions (such as application CN 202510628367) have introduced a linked feed back mechanism to recover excess paint and achieve self-locking by gravity triggering, their closure mechanism is inherently rigid and unidirectional, once the robot stagnates due to power failure, malfunction or encountering a profiled cable, the mechanism permanently locks the equipment onto the cable, and must rely on external unmanned aerial vehicle intervention to get rid of the problem, with serious high-altitude fall risks. Meanwhile, the symmetrical recycling box is designed without considering the characteristic that the paint is mainly concentrated on the dripping of the bottom of the cable due to gravity, so that the recycling efficiency is limited. Therefore, a new technology capable of solving the difficult problems of the unidirectional closure mechanism with limited recovery efficiency is needed in the prior art. Disclosure of Invention The invention aims to provide a paint spraying backflow device and a paint spraying backflow method based on elastic reset and locking prevention, which are used for overcoming the problems in the prior art, the invention has high recovery efficiency, excellent spraying quality and reliable locking prevention capability, and provides a safe and efficient solution for high-altitude unmanned spraying operation. In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: In a first aspect, the present invention provides a paint spraying reflow apparatus based on elastic reset anti-lock, including: A reflow assembly including a reflow hood and two reflow side hoods, the inner surfaces of the two reflow side hoods forming a structure adapted to direct the unattached coating to pool toward a predetermined area; The spraying assembly comprises a first spraying assembly and a second spraying assembly, wherein the first spraying assembly is respectively connected with the feeding system and is used for spraying the bottom of the operation object, the second spraying assembly is used for spraying the top of the operation object, the first spraying assembly and the second spraying assembly are positioned in the reflow assembly, the reflow cover is positioned outside the second spraying assembly, and the two reflow side covers are respectively positioned at two sides of the bottom of the reflow cover; The rebound limiting module comprises a driving piece and two backflow clamping arms, the two backflow clamping arms are in transmission connection with the driving piece, the second spraying assembly is arranged at the top of the two backflow clamping arms, and the two backflow clamping arms are respectively connected with the corresponding backflow side covers and used for driving the backflow side covers to open and close; And each mechanical elastic reset mechanism comprises a first elastic element and a supporting piece, one end of the first elastic element is fixed, the other end of the first elastic element is in butt joint or connection with the supporting piece, and the supporting piece is connected with the backflow clamping arm. According to one embodiment of the invention, the first spray assembly is arranged through the return-side shield, the spray head of the first spray assembly being located outside the return-side shield. According to one embodiment of the invention, the bottom of the driving piece is provided with a mounting seat, and the mounting seat is connected with the backflow cover. According to one embodiment of the invention, the bottom of the return-side cover is provide