Search

CN-122006958-A - Automatic gum dipping line and using method thereof

CN122006958ACN 122006958 ACN122006958 ACN 122006958ACN-122006958-A

Abstract

The application relates to an automatic gum dipping line and a using method thereof, wherein the automatic gum dipping line comprises a conveying line, a drying tunnel assembly, a gum dipping workstation and a feeding tool; the conveyor line comprises a frame and a chain, wherein the chain is arranged on the frame and is annular, a feeding area, a drying area, a gum dipping area and a discharging area are sequentially arranged along the conveying direction of the chain, the chain adopts a stepping driving mode, the chain steps three stations each time, a positioning support is correspondingly arranged at each station of the chain, and a feeding tool for hanging a finished workpiece is placed on the positioning support of the feeding station. The chain of the application steps three stations each time, exactly joints with the rhythms of feeding, discharging, gum dipping and drying, the whole line body is in circulation linkage, the whole process has no empty time from preheating, gum dipping, gum drying, gum dipping and gum drying to discharging, the batch production efficiency is far higher than that of manual or semi-automatic production lines.

Inventors

  • Cheng Peigen
  • SHEN YUFENG
  • SHEN YUDONG

Assignees

  • 无锡牧宇自动化科技有限公司

Dates

Publication Date
20260512
Application Date
20260312

Claims (10)

  1. 1. An automatic gum dipping line, comprising: The conveying line (100) comprises a frame (101) and a chain (102), wherein the chain (102) is arranged on the frame (101), the chain (102) is annular, a feeding area (1021), a drying area (1022), a gum dipping area (1023) and a discharging area (1024) are sequentially arranged along the conveying direction of the chain (102), the feeding area (1021) is provided with three stations, the middle station is provided with thirteen stations, the gum dipping area (1023) is provided with three stations, the first station is a gum dipping station and the third station is a face dipping station along the conveying direction of the chain (102), the discharging area (1024) is provided with three stations, the middle station is a discharging station, the chain (102) adopts a stepping driving mode, the chain (102) is provided with a positioning support (103) at each station, and a workpiece feeding tool (400) is placed on the positioning support (103) of the feeding station; The drying channel assembly (200) is arranged on a drying area (1022) of the conveying line (100) and is used for preheating a workpiece, drying primer and surface adhesive; the dipping workstation (300) is arranged on one side of a dipping area (1023) of the conveying line (100), the dipping workstation (300) comprises a frame (301), a base gum dipping component and a surface gum dipping component which are identical in structure on the frame (301), the base gum dipping component is located at a dipping station, the surface gum dipping component is located at a dipping station, the base gum dipping component comprises a moving mechanism (302), a clamping jaw component (303), a glue barrel component (304) and a glue supply component (305), glue is supplied to the glue barrel component (304) through the glue supply component (305), the clamping jaw component (303) is arranged on the moving mechanism (302), and the clamping jaw component (303) is used for clamping a feeding tool (400) and drives the clamping jaw component (303) to move through the moving mechanism (302) so as to dip a workpiece.
  2. 2. An automatic dipping line according to claim 1, wherein the drying tunnel assembly (200) comprises a drying box (201) and a heating fan (202), the drying box (201) is arranged on a drying area (1022) of the conveying line (100), an inlet and an outlet are arranged on the drying box (201), the heating fan (202) is arranged on the top of the drying box (201), and hot air is conveyed into the drying box (201) through the heating fan (202).
  3. 3. The automatic dipping line according to claim 1, wherein the moving mechanism (302) comprises an X-axis moving mechanism (3021), a Z-axis moving mechanism (3022) and an R-axis rotating mechanism (3023), the Z-axis moving mechanism (3022) is arranged on the X-axis moving mechanism (3021), the Z-axis moving mechanism (3022) is driven to move by the X-axis moving mechanism (3021), the R-axis rotating mechanism (3023) is arranged on the Z-axis moving mechanism (3022), the R-axis rotating mechanism (3023) is driven to move by the Z-axis moving mechanism (3022), the clamping jaw assembly (303) is arranged on the R-axis rotating mechanism (3023), and the clamping jaw assembly (303) is driven to rotate by the R-axis rotating mechanism (3023).
  4. 4. An automatic dipping line according to claim 1, characterized in that the clamping jaw assembly (303) comprises a three-jaw cylinder, and the grabbing and feeding tool (400) is realized through the three-jaw cylinder.
  5. 5. The automatic gum dipping line of claim 1, wherein the gum barrel assembly (304) comprises a gum barrel (3041), a stirring cavity (3042), a stirrer (3043), stirring shafts (3044) and stirring blades (3045), gum solution is arranged in the gum barrel (3041), the stirring cavities (3042) are arranged on two sides of the gum barrel (3041), the stirrer (3043) is arranged on the gum barrel (3041), an output shaft of the stirrer (3043) is connected with the stirring shafts (3044), one end of each stirring shaft (3044) is arranged in each stirring cavity (3042), and the stirring blades (3045) are arranged on each stirring shaft (3044).
  6. 6. An automatic dipping line according to claim 5, wherein the glue supply assembly (305) comprises a glue storage tank which is communicated with the glue barrel (3041) through a pump and a pipeline and is used for supplying glue solution into the glue barrel (3041).
  7. 7. An automatic impregnation line according to claim 1, wherein the impregnation workstation (300) is provided with detection assemblies at both the impregnation station and the impregnation station for detecting whether a feeding tool (400) is present on the positioning support (103) of the impregnation station and the impregnation station.
  8. 8. The automatic dipping line of claim 1, wherein the feeding fixture (400) comprises a positioning disc (401), a connecting shaft (402), a clamping plate (403), a feeding frame (404) and a hanging rod (405), the connecting shaft (402) is fixed at the top of the positioning disc (401), the clamping plate (403) is fixed at the top of the connecting shaft (402), the feeding frame (404) is fixed on the positioning disc (401), a plurality of hanging rods (405) are arranged on the feeding frame (404), the hanging rods (405) are obliquely upwards arranged, and a bent hook is arranged at one end, far away from the feeding frame (404), of the hanging rod (405) and is used for hanging a workpiece.
  9. 9. An automatic dipping line as claimed in claim 1, wherein the chain (102) is driven by a driving mechanism, the driving mechanism is arranged on the frame (101), a chain wheel is fixed on an output shaft of the driving mechanism and connected with the chain (102), and when the driving mechanism works, the chain wheel is driven by the output shaft of the driving mechanism to rotate, and the chain wheel drives the chain (102) to move.
  10. 10. A method of using an automatic dipping line according to any one of claims 1-9, characterized by the steps of: a plurality of feeding tools (400) for hanging the workpieces are placed beside the feeding station; the glue supply assembly (305) supplies glue to the glue barrel (3041); Adjusting a driving mechanism of the chain (102) to ensure that the chain (102) steps three stations each time, the interval time between two adjacent steps is longer than the gluing working time of the primer and the face glue, and then the driving mechanism of the chain (102) starts to work; a worker places a feeding tool (400) for hanging a workpiece on a positioning support (103) from a feeding station, and continuously feeds along with the stepping of a chain (102); When the detection assembly of the primer dipping station detects that the positioning support (103) of the primer dipping station is provided with the feeding tool (400), the primer dipping assembly conveys the feeding tool (400) to the primer dipping in the glue barrel (3041), and after the primer dipping is finished, the primer dipping assembly conveys the feeding tool (400) to the positioning support (103) of the primer dipping station; when the detection assembly of the face-dipping station detects that the positioning support (103) of the face-dipping station is provided with the feeding tool (400), the face-dipping assembly conveys the feeding tool (400) to a glue barrel (3041) for face-dipping, and after face-dipping, the face-dipping assembly conveys the feeding tool (400) to the positioning support (103) of the face-dipping station; when the positioning support (103) of the blanking station is provided with the feeding tool (400), a worker carries the feeding tool (400) on the positioning support (103) of the blanking station.

Description

Automatic gum dipping line and using method thereof Technical Field The application relates to the technical field of dipping of workpieces with complex shapes, in particular to an automatic dipping line and a using method thereof. Background The workpiece with the complex shape cannot be coated with glue by brushing, and the workpiece with the complex shape needs to be coated with glue by dipping. The workpiece is required to be preheated before gum dipping by manual or mechanical gum dipping, and is required to be dried after gum dipping, so that the workpiece is required to be carried for many times, and the operation flow is complex. The existing dipping machine only can dip, and also needs additional transportation components, drying components, carrying components and the like, so that the problems of low production efficiency, unstable coating quality, large influence of glue solution volatile matters on the health of operators, large occupied area and the like exist. Some existing automatic gum dipping lines realize partial automation, but the conveying beat is usually fixed, the station utilization rate is not high, and the complex process requirements of multiple-station tight connection are difficult to adapt. Therefore, we propose an automatic gum dipping line and a use method thereof. Disclosure of Invention The present application provides an automatic dipping line and a using method thereof aiming at the defects in the prior art, so that a chain steps three stations each time, exactly joints with the feeding and discharging, dipping and drying rhythms, the whole line body is in circulation linkage, the whole process has no empty time from preheating, dipping, drying, dipping and drying to discharging, the batch is especially smooth, and the batch production efficiency is far higher than that of a manual or semi-automatic production line. The technical scheme adopted by the application is as follows: An automatic dipping line comprising: The conveyor line comprises a frame and a chain, wherein the chain is arranged on the frame and is annular, a feeding area, a drying area, a gum dipping area and a discharging area are sequentially arranged along the conveying direction of the chain, the feeding area is provided with three stations, the middle station is a feeding station, the drying area is provided with thirteen stations, the gum dipping area is provided with three stations, the first station is a gum dipping station and the third station is a face dipping station along the conveying direction of the chain, the discharging area is provided with three stations, the middle station is a discharging station, the chain adopts a stepping driving mode, the chain steps three stations each time, and the chain is correspondingly provided with a positioning support at each station to place a feeding tool for hanging a finished workpiece on the positioning support of the feeding station; The drying channel assembly is arranged on the drying area of the conveying line and is used for preheating a workpiece, drying primer and face glue; The dipping workstation is arranged on one side of a dipping area of the conveying line, the dipping workstation comprises a frame, a base gum dipping component and a surface gum dipping component, the base gum dipping component is located at a dipping base gum station, the surface gum dipping component is located at a dipping surface gum station, the base gum dipping component comprises a moving mechanism, a clamping jaw component, a gum barrel component and a gum supply component, the gum supply component is used for supplying gum to the gum barrel component through the gum supply component, the clamping jaw component is arranged on the moving mechanism and used for clamping a feeding tool, and the clamping jaw component is driven to move through the moving mechanism so as to dip a workpiece. The drying tunnel assembly comprises a drying box and a heating fan, the drying box is arranged on a drying area of the conveying line, an inlet and an outlet are formed in the drying box, the heating fan is arranged at the top of the drying box, and hot air is conveyed into the drying box through the heating fan. It is further characterized by: The moving mechanism comprises an X-axis moving mechanism, a Z-axis moving mechanism and an R-axis rotating mechanism, wherein the Z-axis moving mechanism is arranged on the X-axis moving mechanism, the Z-axis moving mechanism is driven to move through the X-axis moving mechanism, the R-axis rotating mechanism is arranged on the Z-axis moving mechanism, the R-axis rotating mechanism is driven to move through the Z-axis moving mechanism, and the clamping jaw assembly is arranged on the R-axis rotating mechanism and is driven to rotate through the R-axis rotating mechanism. The clamping jaw assembly comprises a three-jaw air cylinder, and grabbing and feeding tools are realized through the three-jaw air cylinder. The glue barrel assembly compr