CN-122007080-A - Multi-stage spray cleaning device and method for automobile parts
Abstract
The invention discloses a multistage spray cleaning device and method for automobile parts, and belongs to the field of automobile part processing. The invention discloses a multistage spray cleaning device for automobile parts, which comprises an equipment main body, a host arranged on the equipment main body, a transverse conveying mechanism arranged on the equipment main body, a plurality of bearing frames arranged on the transverse conveying mechanism and provided with a plurality of water permeable holes, and a plurality of water spraying components which are fixedly arranged on the equipment main body at equal intervals and used for flushing the parts in the bearing frames.
Inventors
- SHEN JUN
- YANG LEI
- CHEN XIAOBIAO
Assignees
- 索普利机械产品(苏州)有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20260402
Claims (10)
- 1. The multi-stage spray cleaning device for the automobile spare and accessory parts comprises an equipment main body (1) and a host machine (101) arranged on the equipment main body (1), and is characterized by further comprising: a lateral conveying mechanism arranged on the equipment main body (1); The bearing frames (3) are placed on the transverse conveying mechanism, and a plurality of water permeable holes (301) are formed in the bearing frames (3); the water spraying assemblies are fixedly arranged on the equipment main body (1) at equal intervals and are used for flushing spare parts in the bearing frame (3); The air injection assembly is arranged at the lower side of the water injection assembly, wherein the air injection assembly is used for injecting high-pressure gas to spare and accessory parts in the bearing frame (3) so that water drops on the surface drop off and then are flushed again through the next group of air injection assemblies.
- 2. The automobile spare and accessory part multistage spray cleaning device according to claim 1, wherein the transverse conveying mechanism comprises a motor (102) fixedly arranged on an equipment main body (1), a plurality of groups of gear sets (103) are fixedly connected to the equipment main body (1), the output end of the motor (102) is fixedly connected with one of the gear sets (103), a plurality of the gear sets (103) are in transmission connection through a chain (104), a plurality of guide wheels (105) are arranged on the chain (104), lapping plates (302) are symmetrically and fixedly connected to two ends of the bearing frame (3), a guide frame (106) corresponding to the lapping plates (302) is arranged on one side, close to the discharge end, of the equipment main body (1), and the guide frame (106) is obliquely arranged.
- 3. The multi-stage spray cleaning device for automobile parts according to claim 1, wherein the water spraying assembly comprises a second fixed pipe (6) fixedly connected to the device main body (1), a plurality of water spraying pipes (601) are fixedly connected to two sides of the second fixed pipe (6) at equal intervals, a high-pressure water pump (603) is arranged at the rear end of the device main body (1), and a water supply pipe (602) is fixedly connected between the water supply end of the high-pressure water pump (603) and the second fixed pipe (6).
- 4. A multi-stage spray cleaning device for automobile parts according to claim 3, wherein the air injection unit comprises a first fixed pipe (2) fixedly arranged on a second fixed pipe (6), the rear end of the equipment main body (1) is fixedly connected with an air pump (202), the lower end of the first fixed pipe (2) is fixedly connected with a plurality of air injection pipes (201) at equal intervals, and an air supply pipe (203) is fixedly connected between the first fixed pipe (2) and the air exhaust end of the air pump (202).
- 5. The multi-stage spray cleaning device for automobile parts according to claim 3, wherein the water receiving tank (4) is fixedly connected in the equipment main body (1), the water receiving tank (4) is arranged right below the bearing frame (3), the water receiving tank (4) is used for receiving water flowing out of the bearing frame (3), the first filter plate (401) is fixedly connected in the water receiving tank (4), the water storage tank (5) is arranged on the lower side of the equipment main body (1), the second filter plate (501) is fixedly connected in the water storage tank (5), and a water leakage pipe (402) used for guiding water into the water storage tank (5) is arranged at the lower end of the water receiving tank (4).
- 6. The automobile spare and accessory part multistage spray cleaning device according to claim 5, wherein a filter (605) is fixedly connected to one side of the device main body (1) close to the high-pressure water pump (603), a sealing cover (607) is detachably connected to the top of the filter (605), a filter cartridge (608) is detachably connected to the filter (605), a water pumping pipe (606) is fixedly connected between the lower end of the filter (605) and the water storage tank (5), and a connecting pipe (604) is fixedly connected between one side of the filter (605) close to the upper end face and the water pumping end of the high-pressure water pump (603).
- 7. The multi-stage spray cleaning device for automobile parts according to claim 6, wherein an isolating cloth (502) is fixedly connected in the water storage tank (5), the isolating cloth (502) is arranged on the lower side of the second filter plate (501), and the isolating cloth (502) is used for reducing water flow impact.
- 8. The multi-stage spray cleaning device for automobile parts according to claim 7, wherein a partition plate (503) is fixedly connected in the water storage tank (5), the partition plate (503) is arranged at the lower side of the partition cloth (502), a first space (504) is formed between one end of the partition plate (503) and the side wall of the water storage tank (5), the second filter plate (501) is inclined in a direction away from the first space (504), and the water leakage pipe (402) is arranged at one side close to the first space (504).
- 9. The automobile spare and accessory part multistage spray cleaning device according to claim 8, wherein the lower side of the isolation plate (503) is fixedly connected with a first oil separation plate (505), a second oil separation plate (506) and a third oil separation plate (507) in sequence, the lower end of the first oil separation plate (505) is provided with a circulation channel, the upper end of the second oil separation plate (506) is provided with a circulation channel, the lower side of the third oil separation plate (507) is fixedly connected with a communicating pipe (508), a flow limiting valve (509) is arranged in the communicating pipe (508), a first cavity (510) is arranged between the first oil separation plate (505) and the water storage tank (5), a second cavity (511) is arranged between the first oil separation plate (505) and the second oil separation plate (506), a buffer cavity (512) is arranged between the second oil separation plate (506) and the third oil separation plate (507), and one side of the water storage tank (5) is provided with a drain pipe (513) corresponding to the first cavity (510).
- 10. A multistage spray cleaning method for automobile parts, which adopts the multistage spray cleaning device for automobile parts according to any one of claims 1-9, and is characterized by mainly comprising the following steps: Firstly, placing parts to be cleaned after processing into a bearing frame (3); step two, placing the bearing frame (3) with the spare parts on a conveying mechanism for horizontal conveying; step three, carrying out high-pressure flushing through a water spraying assembly while horizontally conveying; And fourthly, flushing through the water spraying assembly, and simultaneously, impacting the parts through the air spraying assembly to blow off water drops on the surface, and then flushing again through the next group of water spraying assemblies.
Description
Multi-stage spray cleaning device and method for automobile parts Technical Field The invention relates to the technical field of automobile spare and accessory part processing, in particular to a multi-stage spray cleaning device and method for automobile spare and accessory parts. Background In the production links of machining, die casting, welding and the like, impurities such as cutting fluid residues, metal scrap, greasy dirt, dust and the like are easy to adhere to the surfaces of the automobile parts, and the impurities not only can influence the processing quality of the subsequent coating, assembly and other procedures of the parts, but also can cause corrosion failure of the parts, and reduce the service life of products. Therefore, the cleaning operation is used as a key pretreatment link in the production flow of automobile parts, and the cleaning efficiency, the cleanliness and the environmental protection are directly related to the reliability and the market competitiveness of the terminal product. At present when wasing auto parts, generally adopt the manual work to wash or simply have the equipment of shower nozzle to wash, manual work washing efficiency is lower, in addition, adopts the equipment that has the shower nozzle to wash single-stage, because the spare and accessory surface has the greasy dirt, consequently the part surface can form the drop of water after washing, influences the washing rivers and directly acts on the spare and accessory surface, and then probably influences whole cleaning efficiency, and the cleanliness factor can't obtain effectual guarantee. Disclosure of Invention The technical problem to be solved by the invention is to overcome the defects of the prior art and provide a multi-stage spray cleaning device for automobile parts, which can overcome the problems or at least partially solve the problems. In order to achieve the above purpose, the present invention adopts the following technical scheme: The multi-stage spray cleaning device for the automobile parts comprises an equipment main body, a host arranged on the equipment main body, a transverse conveying mechanism, a plurality of bearing frames, a plurality of water spraying assemblies and an air spraying assembly, wherein the transverse conveying mechanism is arranged on the equipment main body, the bearing frames are arranged on the transverse conveying mechanism and are provided with a plurality of water permeable holes, the water spraying assemblies are fixedly arranged on the equipment main body at equal intervals and are used for flushing the parts in the bearing frames, and the air spraying assembly is arranged on the lower side of the water spraying assembly, wherein the air spraying assembly is used for spraying high-pressure gas to the parts in the bearing frames to enable water drops on the surfaces to drop, and then flushing is carried out again through the next group of air spraying assemblies. In a preferred embodiment of the present invention, the transverse conveying mechanism includes a motor fixedly disposed on a main body of the apparatus, a plurality of sets of gear sets are fixedly connected to the main body of the apparatus, an output end of the motor is fixedly connected to one of the sets of gear sets, a plurality of sets of gear sets are connected through a chain in a transmission manner, a plurality of guide wheels are disposed on the chain, two ends of the bearing frame are symmetrically and fixedly connected with a lapping plate, a guide frame corresponding to the lapping plate is disposed on a side, close to the discharge end, of the main body of the apparatus, and the guide frame is obliquely disposed. In a preferred embodiment of the present invention, the water spraying assembly includes a second fixing pipe fixedly connected to the main body of the device, two sides of the second fixing pipe are fixedly connected with a plurality of water spraying pipes at equal intervals, a high-pressure water pump is arranged at the rear end of the main body of the device, and a water supply pipe is fixedly connected between a water supply end of the high-pressure water pump and the second fixing pipe. In a preferred embodiment of the present invention, the air injection unit includes a first fixing tube fixedly disposed on a second fixing tube, an air pump is fixedly connected to a rear end of the apparatus main body, a plurality of air injection tubes are fixedly connected to a lower end of the first fixing tube at equal intervals, and an air supply tube is fixedly connected between the first fixing tube and an air exhaust end of the air pump. In a preferred embodiment of the present invention, a water receiving tank is fixedly connected in the device main body, and is disposed under the bearing frame, the water receiving tank is used for receiving water flowing out of the bearing frame, a first filter plate is fixedly connected in the water receiving tank, a water storage tank is di