CN-122007106-A - Full-automatic container sterilization cleaning line and cleaning method

CN122007106ACN 122007106 ACN122007106 ACN 122007106ACN-122007106-A

Abstract

The invention provides a technical scheme of a full-automatic container sterilization cleaning line, which structurally comprises a first conveyor, a first lifting machine, a first unpiler, a first turning machine, a container cleaning machine, a second turning machine, a second unpiler and a second conveying machine, wherein the first lifting machine is arranged at the output end of the first conveyor, the first unpiler is connected with the output end of the first lifting machine, the first turning machine is positioned at the output end of the first unpiler, the container cleaning machine is further arranged at the output end of the first turning machine, the second turning machine is arranged at the output end of the container cleaning machine, the second unpiler is arranged at the output end of the second turning machine, the output end of the second unpiler is connected with the second lifting machine, and the second conveying machine is arranged at the output end of the second lifting machine. Through the cooperative matching of the series of equipment, the full-flow automatic operation from conveying, unstacking, overturning, cleaning, overturning and stacking to discharging of the containers is realized, the manual participation links are obviously reduced, the cleaning efficiency is improved, and meanwhile, the labor cost is effectively reduced.

Inventors

SUN YEGUO
JIANG ZHIXING
ZHANG YI
WANG BAOSHI
LIU PENG
WANG MIN

Assignees

环速科技有限公司

Dates

Publication Date: 20260512
Application Date: 20260131

Claims (10)

1. The full-automatic container sterilization cleaning line is characterized by comprising a first conveyor, wherein a first lifting machine is arranged at an output position of the first conveyor, a first unpiler is arranged at an output end of the first lifting machine, a first turnover machine is arranged at an output end of the first unpiler, a container cleaning machine is arranged at an output end of the first turnover machine, a second turnover machine is arranged at an output end of the container cleaning machine, a second unpiler is arranged at an output end of the second turnover machine, a second lifting machine is arranged at an output end of the second unpiler, and a second conveyor is arranged at an output end of the second lifting machine.
2. The full-automatic container sterilization cleaning line according to claim 1, wherein the first conveyor is arranged in an oblique mode, a feeding station is arranged at the low-position end of the first conveyor, the second conveyor is also arranged in an oblique mode, and a discharging station is arranged at the low-position end of the second conveyor.
3. The full-automatic container sterilization and cleaning line according to claim 2, further comprising a first moving trolley for conveying the turnover boxes to be cleaned in a stack state to the loading station, and a second moving trolley for transferring the turnover boxes to be cleaned in a stack state on the unloading station to a designated position.
4. The full-automatic container sterilization cleaning line of claim 3, wherein the first moving trolley and the second moving trolley are AGV trolleys with an automatic navigation function.
5. The full-automatic container sterilization cleaning line according to claim 1, further comprising a temporary storage warehouse system, wherein the temporary storage warehouse system is provided with a plurality of layers of storage brackets, and a conveying roller way driven by a motor is arranged in each layer of brackets and used for temporarily storing and conveying turnover boxes in a stack state.
6. The full-automatic container sterilization cleaning line according to claim 1, wherein the first conveyor and the second conveyor are identical in structure and comprise an inclined conveying section and a horizontal conveying section, and a guide frame structure is arranged at the intersection position of the two sections so as to ensure smooth transition of the container body.
7. The full-automatic container sterilization cleaning line of claim 1, wherein the first elevator is identical to the second elevator in structure, the first unstacker is identical to the second unstacker in structure, and the first tilter is identical to the second tilter in structure.
8. The full-automatic container sterilization and cleaning line according to claim 1, wherein the interior of the container cleaning machine is divided into a pre-cleaning section, a main cleaning section, a rinsing section, a cleaning section, an air drying section and a drying section according to the process steps.
9. A cleaning method of a full-automatic container sterilization cleaning line according to any one of claims 1 to 8 is characterized by comprising the steps of conveying a to-be-cleaned stacking turnover box to a first lifter, lifting the to-be-cleaned stacking turnover box by the first lifter, conveying the to-be-cleaned stacking turnover box to a first unstacking machine, separating the stacking turnover box into single boxes by the first unstacking machine, conveying the single boxes to the first unstacking machine, overturning the single boxes by 180 degrees to enable the containers to be in an inverted state, sequentially performing four cleaning procedures of pre-cleaning, main cleaning, rinsing and cleaning in the container cleaning machine, performing air drying and drying to remove water, overturning the cleaned turnover box by 180 degrees again in the second overturning machine to enable the cleaned turnover box to be in an upright state, then enabling the single boxes to enter the second unstacking machine to be stacked again, descending the whole stacking turnover box through the second lifter and conveying the whole stacking turnover box to the second lifter, and finally completing discharging.
10. The method of claim 9, wherein the first cart is configured to transport the transfer container to be cleaned to a loading station and the second cart is configured to transfer the cleaned transfer container from a unloading station to a temporary storage.

Description

Full-automatic container sterilization cleaning line and cleaning method Technical Field The invention belongs to the field of food machinery, and particularly relates to a full-automatic container sterilization cleaning line and a cleaning method. Background At present, the food processing industry has increasingly strict requirements on the cleanliness and sterility of containers, and the traditional manual cleaning mode has low efficiency and high labor intensity, and is difficult to ensure the stability and consistency of the sterilization effect. Most of the existing cleaning equipment has single functions and low automation degree, and cannot meet urgent demands of modern food production on high efficiency, high sanitary standard and continuous operation. Disclosure of Invention Aiming at the technical problems, the invention provides a full-automatic container sterilization cleaning line and a full-automatic container sterilization cleaning method, which can realize full automation, reduce personnel allocation and labor cost, and realize the procedures of transferring, unstacking, cleaning, stacking and the like of containers. In order to achieve the aim, the invention adopts the technical scheme that the full-automatic container sterilization cleaning line mainly comprises conveying equipment, lifting equipment, unstacking equipment, overturning equipment and cleaning equipment. The system comprises a first conveyor, a first unstacking machine, a second unstacking machine, a container cleaning machine, a second unstacking machine, a second lifting machine, a container cleaning machine, a second unstacking machine and a second conveying machine, wherein the first conveyor is positioned at the starting end of the system and used for conveying a turnover box stack to be cleaned, the first lifting machine is arranged at the output end of the first conveyor and is used for lifting the turnover box stack to a specified height, the output end of the first lifting machine is connected with the first unstacking machine and used for separating the turnover boxes of the whole stack one by one, the output end of the first unstacking machine is provided with the first unstacking machine and can conduct 180-degree turnover operation on the single turnover box, the output end of the first unstacking machine is further connected with the container cleaning machine and is used for cleaning the turnover box after the turnover is cleaned, the output end of the container cleaning machine is provided with the second unstacking machine and used for overturning the turnover box after the cleaning to a normal posture again, the second unstacking machine is arranged at the output end of the second unstacking machine and is used for descending the turnover box to the specified height. The first conveyor adopts an inclined arrangement mode, a special feeding station is arranged at the lower end of the first conveyor, so that the transfer box stack is convenient to input, and likewise, the second conveyor also adopts an inclined arrangement structure, a discharging station is arranged at the lower end of the second conveyor, so that the transfer box stack after cleaning is convenient to move out. Preferably, the system is further provided with a first mobile trolley and a second mobile trolley for feeding the transfer packs to be cleaned into the loading station and for transferring the cleaned transfer packs on the unloading station to the designated areas, respectively. Preferably, the AGV trolley is selected for both the first moving trolley and the second moving trolley, so that automatic and intelligent material handling is realized, manual intervention is reduced, and the overall operation efficiency of the system is improved. Preferably, the system further comprises a temporary storage warehouse which adopts a multi-layer support structure, and a conveying roller way driven by a motor is arranged in each layer of support, so that the temporary storage warehouse can be used for temporarily storing and conveying turnover boxes in a stacking state, and the buffering capacity and flexibility of a production line are improved. Preferably, the first conveyor and the second conveyor have the same structural design, both comprise an inclined conveying section and a horizontal conveying section, and guide frames are arranged at the joint positions of the inclined conveying section and the horizontal conveying section so as to ensure that the turnover box is stably transited in the conveying process, and clamping stagnation or deviation is avoided. Preferably, the first lifter is identical to the second lifter in structure, the first unstacking machine is identical to the second unstacking machine in structure, the first turning machine is identical to the second turning machine in structure, the symmetrical design is beneficial to reducing spare part types, reducing maintenance cost and improving equipment interchangeability and