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CN-122007157-A - Cable bridge production device and production method

CN122007157ACN 122007157 ACN122007157 ACN 122007157ACN-122007157-A

Abstract

The invention relates to the technical field of cable bridge production, in particular to a cable bridge production device and a production method. The technical scheme includes that the cold rolling device comprises a processing table assembly and a cold rolling assembly arranged on the processing table assembly, wherein a positioning correction assembly is arranged at the top of the processing table assembly. According to the invention, the screw thread conduction rod is used for guiding the positioning type long barrel block to slide along the slideway block to the screw thread conduction rod, so that the first hinge conduction plate and the second hinge conduction plate are gradually in a flat state from a folded state through the long rod, so that the first hinge conduction plate, the second hinge conduction plate and the two side stoppers form a clamping section for storing the cable bridge processing material, the cable bridge processing material is in a straightening position and is in a symmetrical state relative to the vertical center line of the processing table assembly, and further, when the cold rolling assembly is matched for cold rolling, the two sides of the cable bridge processing material are subjected to average pressure to manufacture products, and the cold rolling quality of the products is improved.

Inventors

  • JIAO WEIYANG
  • Jiao Wenmin

Assignees

  • 江苏有铭集团有限公司

Dates

Publication Date
20260512
Application Date
20260407

Claims (10)

  1. 1. The cable bridge production device comprises a processing table assembly (1) and a cold rolling assembly (2) arranged on the processing table assembly (1), and is characterized in that a positioning correction assembly (4) is arranged at the top of the processing table assembly (1); The processing table assembly (1) comprises a processing table (101), and a correction table (102) is fixedly arranged on one side of the processing table (101); The positioning correction assembly (4) comprises two threaded guide rods (402), the two threaded guide rods (402) are rotationally connected to the correction table (102), one side of each threaded guide rod (402) is rotationally connected with a positioning long plate (403), each positioning long plate (403) is fixedly connected with a sliding block (405), each positioning long plate (403) and each sliding block (405) are fixedly mounted on the correction table (102), a limiting block (404) is in threaded connection with the outer side of each threaded guide rod (402), each limiting block (404) penetrates through one side of each positioning long plate (403) and is fixedly connected with a positioning long barrel block (407), each positioning long barrel block (407) is slidably mounted on each sliding block (405), the bottom of each positioning long barrel block (407) is fixedly provided with a corresponding sliding plate (408), one side of each corresponding sliding plate (408) is fixedly provided with two cylinders (409), the top of each cylinder (409) is fixedly connected with one side of each limiting block, one side of each cylinder (409) is fixedly connected with one side of the corresponding cylinder (409), one side of each cylinder (409) is hinged with one side of the other, the other is hinged with the other cylinder (409), the other is hinged with the other cylinder (401), the second hinged conductive plate (410) is hinged with the first hinged conductive plate (401) through a long rod (417).
  2. 2. The cable bridge production device according to claim 1, wherein two auxiliary sliding blocks (411) are fixedly connected to two sides of the corresponding sliding rail plate (408), the corresponding sliding rail plate (408) is slidably mounted on the sliding rail block (405) through the two auxiliary sliding blocks (411), and the inside of the cylinder (409) is arranged in a telescopic state through a spring (412).
  3. 3. A cable bridge production device according to claim 2, characterized in that said positioning correction assembly (4) is fitted with a shutter assembly (5); The shielding assembly (5) comprises a hollow electric telescopic column (502), the hollow electric telescopic column (502) is fixedly arranged in a cavity of a side limit stop block of a cylinder (409), and a shielding plate (501) is hinged to the inner wall of the hollow electric telescopic column (502).
  4. 4. A cable bridge production device according to claim 3, wherein the positioning correction assembly (4) further comprises an extension type double hinge rod (418), one side of the extension type double hinge rod (418) far away from the first hinge conducting plate (401) is hinged with a hinge upright post (406), one side of the hinge upright post (406) penetrating through the corresponding slide plate (408) is fixedly arranged on the slide block (405), a slide is arranged at the joint of the corresponding slide plate (408) and the hinge upright post (406), and the extension type double hinge rod (418) is hinged on the inner wall of the shielding plate (501).
  5. 5. The cable bridge production device according to claim 4, wherein the surfaces of the first hinged conductive plate (401) and the second hinged conductive plate (410) are provided with multiple cavities (415), the inner walls of the multiple cavities (415) are rotatably connected with multiple conductive rotating columns (414), and auxiliary transmission belts (416) are arranged between the conductive rotating columns (414).
  6. 6. The cable bridge production device according to claim 5, wherein an arc-shaped cleaning sleeve block (413) is attached to the outer side of the conductive rotating column (414), and the arc-shaped cleaning sleeve block (413) is fixedly installed on the inner wall of the porous cavity (415).
  7. 7. The cable bridge production device according to claim 6, wherein the cold rolling assembly (2) comprises at least three auxiliary rollers (205), the auxiliary rollers (205) are rotatably mounted on the processing table (101), one side of the auxiliary rollers (205) penetrating through the processing table (101) is fixedly connected with second transmission blocks (206), the number of the second transmission blocks (206) is multiple, and a second transmission belt (207) is mounted between the second transmission blocks (206).
  8. 8. The cable bridge production device according to claim 7, wherein at least three hydraulic telescopic frames (201) are fixedly connected to the top of the processing table (101), the same number of rollers (202) are rotatably connected to one side of each hydraulic telescopic frame (201), first transmission blocks (203) are fixedly connected to one side of each roller (202) penetrating through each hydraulic telescopic frame (201), the number of the first transmission blocks (203) is multiple, and first transmission belts (204) are installed among the plurality of the first transmission blocks (203).
  9. 9. The cable bridge production device according to claim 8, wherein a mounting plate (103) is fixedly arranged at the top end of the processing table (101), and a cleaning assembly (3) is arranged on the processing table assembly (1); The cleaning assembly (3) comprises a cavity air bag type sealing block (301), the cavity air bag type sealing block (301) is fixedly arranged at the bottom of the placement plate (103), a limiting pressing block (302) is fixedly arranged on the inner wall of one side, facing the roller (202), of the cavity air bag type sealing block (301), a bidirectional folding frame (304) is fixedly arranged at the top of the limiting pressing block (302), and a sliding positioning block (306) is hinged on the bidirectional folding frame (304); The cleaning assembly (3) further comprises a conduction long rod (303), the conduction long rod (303) is fixedly arranged on the inner wall of the cavity air bag type sealing block (301), the sliding positioning block (306) is slidably connected to the outer side of the conduction long rod (303), a plurality of auxiliary springs (305) are fixedly arranged between the bidirectional folding frame (304) and the conduction long rod (303), an electromagnetic suction block (307) is fixedly arranged on one side of the sliding positioning block (306), and the electromagnetic suction block (307) is slidably arranged on the inner wall of the cavity air bag type sealing block (301).
  10. 10. A method of producing a cable bridge using a cable bridge production apparatus according to claim 9, comprising the steps of: Selecting a proper cable bridge processing material, lifting the cable bridge processing material on a first hinged conducting plate (401) in an inclined state by using a crane, wherein the cable bridge processing material is firstly positioned in the limit of a side limit stop and the first hinged conducting plate (401), a forward and backward rotating motor drives a screw thread guiding positioning long barrel block (407) to slide along a slide block (405) towards the screw thread conducting rod (402) through the screw thread conducting rod (402), so that the first hinged conducting plate (401) and a second hinged conducting plate (410) are gradually positioned in a flat state from a folding state through a long rod (417), and the cable bridge processing material is conveniently positioned in a central transportation state; S2, a motor connected with one conductive rotating column (414) drives the conductive rotating column (414) to rotate, and the conductive rotating columns (414) are synchronously rotated through conduction of an auxiliary transmission belt (416), so that a cable bridge processing material can be guided along friction force of the conductive rotating columns (414) to move towards the direction of a processing table (101) for processing; S3, conducting grains on the surface of the rotary column (414) to roll the residual material at the bottom of the cable bridge processing material away in a friction manner in the process of S2, and cleaning the upper part of the surface of the cable bridge processing material by workers through an air gun; s4, the surface of the first hinged conducting plate (401) and the second hinged conducting plate (410) which are leveled is leveled with the top of the auxiliary roller (205), so that the cable bridge processing material is conducted onto the auxiliary roller (205) along the first hinged conducting plate (401) and the second hinged conducting plate (410) for processing; S5, a motor drives a plurality of rollers (202) to rotate together through a first conveying belt (204), and the cable bridge processing material below is cold-rolled under the guidance of the rollers (202) and auxiliary rollers (205) and is simultaneously conducted to the next area; S6, after the cable bridge frame processing material is processed and transported to a next processing area, when the hydraulic telescopic frame (201) drives the roller (202) to move to the uppermost, the roller (202) extrudes the cavity air bag type sealing block (301), so that the bidirectional folding frame (304) pushes the electromagnetic suction block (307) through the sliding positioning block (306), one side of the electromagnetic suction block (307) penetrating through the cavity air bag type sealing block (301) is adsorbed on the surface of the roller (202) through gravity and an electromagnetic suction component on the surface of the electromagnetic suction block (307), and the subsequent cleaning work is completed; S7, transporting the cold-rolled cable bridge processing material to a bending area, and applying progressive bending force to the plate through a plurality of groups of rollers to gradually shape the plate into a target section; and S8, finally, the steel is assembled into a complete structure by adopting a hot dip galvanizing and electrostatic spraying composite process and welding or bolting with other parts.

Description

Cable bridge production device and production method Technical Field The invention relates to the technical field of cable bridge production, in particular to a cable bridge production device and a production method. Background The cable bridge is a core infrastructure for supporting, protecting and managing cables in the fields of power, communication, construction and the like, and the performance of the cable bridge directly affects the safety, stability and maintenance convenience of a cable system. Along with the acceleration of industrialization and urban processes, the market demands for cable bridges have tendencies of diversification (such as corrosion resistance, light weight and high strength), large-scale (mass production) and customization (special scene adaptation), and the production devices of the cable bridges are promoted to be continuously upgraded. The cable bridge is used as a core infrastructure in the fields of power, communication, construction and the like, and the material selection directly influences the bearing capacity, corrosion resistance, processability and full life cycle cost of the bridge. In the early stage, steel plates (with the thickness of 3-5 mm), common carbon steel (Q235) or aluminum alloy (such as 6061) are mostly adopted, but with the upgrading of industrial requirements and the advancement of technology, cold-rolled materials such as cold-rolled steel plates, cold-rolled aluminum and the like gradually become one of main stream substitute materials of cable bridge processing materials by virtue of the comprehensive performance advantages. In the published patent document with the publication number of CN116689555A, a manufacturing method and a device of a cable bridge are disclosed, and the invention clamps and positions the cold-rolled cable bridge processing materials by arranging a material guide mechanism and using a plurality of rotating and fixing mechanisms and folding and assisting mechanisms in a matching way, and drives the plurality of cold-rolled cable bridge processing materials to be automatically transported from a feeding area A1 to a processing area A2, a folding area A3 and a material returning area A4 in sequence for feeding, automatic rotary spraying, drying processing, automatic folding processing and automatic material returning. The device has the following problems when in use, the deformation of the cable bridge processing material is a common problem in the cold rolling process, the deformation of the cable bridge processing material is affected by various factors, such as the shape of a roller, the rolling force and the like, the deformation of the cable bridge processing material is difficult to control completely, the quality of the cable bridge processing material is affected easily, the elastic deformation of the material is caused when the cable bridge is bent in the later stage to operate, the rebound phenomenon is caused, and in the prior art, when the cable bridge processing material is placed, the center of the roller still can be offset due to the center of the cable bridge processing material, the position of the cable bridge processing material needs to be frequently adjusted, the cable bridge processing material is caused to be positioned in the center of a transmission mechanism, the whole operation flow is caused to be more waste, and the accuracy is low. Therefore, the application provides a cable bridge production device and a production method. Disclosure of Invention The invention aims at solving the common problem that the deformation of a cable bridge processing material in the background technology is influenced by various factors, such as the shape of a roller, the rolling force and the like, is difficult to control completely, and is easy to cause uneven deformation of the cable bridge processing material and influence the quality of the cable bridge processing material. The technical scheme of the invention is that the cable bridge production device and the production method comprise a processing table assembly and a cold rolling assembly arranged on the processing table assembly, wherein a positioning correction assembly is arranged at the top of the processing table assembly; the processing table assembly comprises a processing table, and a correction table is fixedly arranged on one side of the processing table; The positioning correction assembly comprises two threaded guide rods, the two threaded guide rods are rotationally connected to a correction table, one side of each threaded guide rod is rotationally connected with a positioning long plate, each positioning long plate is fixedly connected with a slideway block, each positioning long plate and each slideway block are fixedly mounted on the correction table, a limiting block is in threaded connection with the outer side of each threaded guide rod, one side of each limiting block penetrating the corresponding positioning long plate is fixedly connecte