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CN-122007259-A - Stamping die is used in production of various stone metal tile

CN122007259ACN 122007259 ACN122007259 ACN 122007259ACN-122007259-A

Abstract

The invention relates to the technical field of production of colored stone metal tiles, in particular to a stamping die for producing colored stone metal tiles. The stamping die for the production of the color stone metal tile comprises a bottom plate, a machine base, machine frames, a plurality of upright posts, a plurality of upper dies, a plurality of lower dies, a plurality of upper dies and the like, wherein the machine bases are fixedly arranged on two sides of the top surface of the bottom plate respectively, the machine frames are fixedly arranged at the tops of the machine frames, at least two electric rollers are arranged on one side, close to feeding, of the machine frames, the lower dies, the upright posts, the top plates, the upper dies and the like are fixedly arranged in the machine frames of the machine frames on two sides, the upright posts are fixedly connected with the edges of four corners of the tops of the machine frames on two sides, the tops of the upright posts are jointly connected to the same top plate, and the upper dies are slidably arranged on the upright posts on the same side. According to the invention, through automatic feeding of the electric roller, synchronous cleaning of the cleaning mechanism and double-station stamping, the automatic pushing out of the pushing mechanism and automatic stacking of the stacking mechanism are matched, so that full-process automation from feeding to stacking of finished products is realized, and the production efficiency is remarkably improved.

Inventors

  • LIU HONGJUN
  • GUO JINCHUN

Assignees

  • 德州福达金属制品有限公司

Dates

Publication Date
20260512
Application Date
20260409

Claims (8)

  1. 1. The stamping die for producing the color stone metal tile comprises a bottom plate (1), wherein two sides of the bottom plate (1) are respectively provided with a machine base (2), the machine base (2) is provided with an organic frame (3), and the feeding side of the machine frame (3) is provided with at least two electric rollers (31); The machine is characterized by further comprising lower dies (4) arranged on the machine bases (2) at two sides, wherein a plurality of upright posts (5) are fixedly connected to the tops of the machine bases (2) at two sides, the tops of the upright posts (5) are commonly connected to the same top plate (6), an upper die (7) is slidably arranged on the upright posts (5) at the same side, and two hydraulic cylinders (8) for driving the upper die (7) are arranged on the top plate (6); The machine frame (3) is provided with a cleaning mechanism (9) close to the feeding side, the cleaning mechanism (9) comprises a guide frame (91) fixedly connected to the feeding side of the machine frame (3), two sides of the guide frame (91) are provided with feed-through openings, two cleaning rollers (92) are rotationally connected to the guide frame (91), one side of the guide frame (91) is provided with a first gear box (94), two output shafts of the first gear box (94) are opposite in rotation direction and are respectively connected with the two cleaning rollers (92), and a first motor (95) for driving an input shaft of the first gear box (94) is arranged on the first gear box; a pushing mechanism (10) for pushing out the metal tile substrate (100) is arranged on the machine frame (3); A stacking mechanism (11) for stacking the metal tile substrates (100) is arranged on the top plate (6).
  2. 2. The stamping die for producing color stone metal tiles according to claim 1, wherein two cleaning rollers (92) are arranged front and back and staggered up and down, a sponge roller (93) is arranged on each cleaning roller (92), the surfaces of the two sponge rollers (93) are in a mutually staggered thread shape, the bottom of each guide frame (91) is a slope surface inclining towards one side, and a collecting cylinder (96) is fixedly arranged at the lowest part of the slope surface in each guide frame (91).
  3. 3. The stamping die for producing color stone metal tiles according to claim 2, wherein the pushing mechanism (10) comprises a fixed plate (101), a connecting rod (102), a push plate (103) and an electric push rod (104), the fixed plate (101) is fixedly connected to a machine frame (3) on one side, far away from each other, of the lower die (4) on two sides, the connecting rods (102) are respectively connected to the two sides of the fixed plate (101) in a sliding penetrating manner, the two connecting rods (102) are jointly connected to the same push plate (103), the bottom of the push plate (103) is matched with the stamping surface of the lower die (4) in shape, the electric push rod (104) is fixedly installed on the fixed plate (101), and a piston rod of the electric push rod (104) is connected with the push plate (103) after penetrating through the fixed plate (101).
  4. 4. A stamping die for producing color stone metal tiles according to claim 3, characterized in that the stacking mechanism (11) comprises a first cylinder (111), a second gear box (112), a second motor (113), a rotating shaft (114) and a supporting plate (115), wherein the first cylinder (111) which is vertically downward is fixedly arranged in the top plate (6), a piston rod of the first cylinder (111) penetrates through the top plate (6) and is fixedly connected with the second gear box (112), the top of the second gear box (112) is provided with the second motor (113) for driving an input shaft of the second motor, two same-direction output shafts at the bottom of the second gear box (112) are fixedly connected with the rotating shaft (114), two sides of the rotating shaft (114) are symmetrically fixedly connected with the supporting plate (115), the supporting plate (115) is used for horizontally supporting a metal tile substrate (100), two sides of the base (2) are fixedly connected with a guide plate (12) which is used for guiding the supporting plate (115), and the top surface of the guide plate (12) is level with the lower die (4).
  5. 5. The stamping die for producing color stone metal tiles according to claim 4, wherein the rotating shaft (114) is provided with a pressing mechanism (13) for limiting a supported metal tile substrate (100), the pressing mechanism (13) comprises a sliding frame (131), a second air cylinder (132) and a spring (133), the sliding frame (131) is arranged beside the rotating shaft (114), two sides of the bottom of the sliding frame (131) are provided with pressing plates matched with the supporting plates (115), the sliding frame (131) is not contacted with the rotating shaft (114), the top of a shell of the second gear box (112) is fixedly provided with the second air cylinder (132), a piston rod of the second air cylinder (132) downwards sequentially penetrates through the shell of the gear box and the sliding frame (131), and the spring (133) is arranged between the piston rod of the second air cylinder (132) and the sliding frame (131).
  6. 6. The stamping die for producing colored stone metal tiles according to claim 5, wherein cushion pads (134) are arranged on the bottom surfaces of pressing plates on two sides of the sliding frame (131), and the cushion pads (134) are used for flexibly contacting with the metal tile substrate (100) to avoid breakage of the surface of the metal tile substrate (100) during pressing.
  7. 7. The stamping die for producing color stone metal tiles according to claim 6, wherein a transmission roller frame (14) is fixedly installed in the middle of the top surface of the bottom plate (1), the transmission roller frame (14) is located between two side machine bases (2), a stacking frame (15) is placed on the transmission roller frame (14), the transmission roller frame (14) is used for electrically transmitting the stacking frame (15), and the stacking frame (15) is used for stacking metal tile substrates (100) in batches.
  8. 8. The stamping die for producing color stone metal tiles according to claim 7, wherein a positioning mechanism (16) for accurately positioning the stacking rack (15) is arranged at the bottom of the top plate (6), the positioning mechanism (16) comprises a guide rod (161) and a positioning rack (162), two guide rods (161) are fixedly connected to the bottom of the top plate (6) close to the position of the transmission roller rack (14), the positioning rack (162) for accurately limiting the stacking position of the stacking rack (15) is connected to the guide rods (161) in a sliding manner, the upper part of the positioning rack (162) is in contact with the shell of the second gear box (112), and the lower part of the positioning rack (162) is blocked on the discharging side of the transmission roller rack (14).

Description

Stamping die is used in production of various stone metal tile Technical Field The invention relates to the technical field of production of colored stone metal tiles, in particular to a stamping die for producing colored stone metal tiles. Background The color Dan Jinshu W is a high-performance roofing material which is made by taking an aluminum-zinc plated steel plate as a base material, bonding the surface of the high-performance roofing material by water-based acrylic ester and sintering colored sand grains, has the advantages of light weight, attractive appearance, durability, environmental protection, convenient construction and the like, and is widely applied to roofing reconstruction projects such as high-grade houses, public buildings, flat slope change and the like. The typical structure comprises an aluminum zinc alloy plating layer, a fingerprint resistant protective layer, an acrylic ester bonding layer, a sintered colored sand layer and an acrylic resin protective layer, can adapt to various roof slopes, and can keep stable performance under severe weather conditions such as severe cold, heavy rain, strong wind and the like. In the actual production process, the color Dan Jinshu watts usually needs to undergo the procedures of unreeling, cutting, stamping and the like, wherein a stamping die is a key device for realizing the formation of the metal substrate into the specific waveform tile. However, the prior color stone metal tile production line also has short plates before stamping, firstly, the metal substrate is long-strip-shaped after unreeling and before cutting and has insufficient tension, the metal substrate is easy to contact with the ground in the conveying process, so that the surface is adhered with sand stone and other particle impurities, as most production lines are not provided with effective surface cleaning devices, the impurities are pressed into the metal plate body in the subsequent stamping process, the appearance quality and the structural integrity of the finished product are seriously affected, and secondly, after stamping forming, the stacking of tiles still depends on manual operation, so that the efficiency is low, the operation is required to be frequently interrupted in the tray replacement process, the labor intensity of workers is obviously increased, and the overall automation level and the improvement of the production efficiency are restricted. Disclosure of Invention In order to overcome the defects in the prior art, the invention provides a stamping die for producing a color stone metal tile. The technical scheme is that the stamping die for producing the color stone metal tile comprises a bottom plate, a machine base and a machine frame, wherein the two sides of the top surface of the bottom plate are respectively and fixedly provided with the machine base, the top of the machine base is fixedly provided with the machine frame, one side, close to feeding, of the machine frame is provided with at least two electric rollers, and the electric rollers are used for conveying a substrate to be stamped (such as an aluminum-zinc plated coiled material) to the stamping die; the machine frame is provided with a cleaning mechanism for cleaning the substrate, the cleaning mechanism comprises a guide frame, cleaning rollers, a first gear box and a first motor, the guide frame is fixedly connected to the feeding side of the machine frame, two sides of the guide frame are provided with feed openings, two cleaning rollers for cleaning the substrate are rotationally connected in the guide frame, one side of the guide frame is provided with a first gear box, two output shafts of the first gear box are oppositely rotated and are respectively connected with the two cleaning rollers, the first gear box is provided with a first motor for driving an input shaft of the first gear box, the lower die is provided with a pushing mechanism, the device comprises a top plate, a pushing mechanism, a motor, a first gearbox, a second gearbox, a first motor, a second motor, a first gearbox, a second gearbox, a pushing mechanism, a pressing mechanism, a stacking mechanism, a pressing mechanism and a stacking mechanism, wherein the pushing mechanism is used for pushing out the pressed metal tile substrates, the stacking mechanism is arranged in the middle of the bottom surface of the top plate and used for automatically stacking and pushing out the metal tile substrates, the two substrates to be pressed are transmitted to the corresponding cleaning mechanisms through the motor, the cleaning mechanisms synchronously drive the two cleaning rollers to clean the substrates passing through the first gearbox through the first motor, the cleaned substrates are transmitted to a lower die, then the two hydraulic cylinders drive the upper die to punch the substrates on the lower die on the same side, the pressed metal tile substrates are pushed out from the lower die by the pushing mechanism, the met