CN-122007478-A - Ultrathin special-shaped metal sealing member fixture and application method thereof
Abstract
The invention relates to the technical field of ultrathin special-shaped workpiece processing, in particular to an ultrathin special-shaped metal seal tool clamp and a use method thereof, wherein the tool clamp comprises a fixed table and a rotating table, wherein a metal seal is arranged in the rotating table; the invention realizes positive and negative machining integration by the linkage of the adjusting part component, pushes the metal sealing element to avoid clamping stagnation and deformation by surface contact, realizes self-adaptive on-off of a liquid inlet by the relative displacement of the compression plate and the liquid suction shell, prevents cooling liquid accumulation and thermal deformation of the metal sealing element, and improves the machining quality of workpieces.
Inventors
- Qin Xiangqiang
- LI YINGBING
- TANG XIAOPING
- WANG HAODONG
- AI SHANGJUN
- ZHANG YONG
- DU YUSI
- HU BINGYI
- ZHOU JUNJIE
- LIU PING
Assignees
- 温州市华海密封件有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20260327
Claims (9)
- 1. The utility model provides an ultra-thin special-shaped metal seal frock clamp, includes fixed station (1) and rolling table (2), and rolling table (2) inside is provided with metal seal (8), its characterized in that still includes: the adjusting part (4) is arranged in the rotating table (2) and comprises a moving part (401) and a supporting part (402), and when the front surface of the metal sealing part (8) is machined and cut, the supporting part (402) supports and limits the metal sealing part (8); the suction parts (5) are symmetrically arranged on the upper side of the rotating table (2) and comprise a liquid suction shell (501), and when the back surface of the metal sealing piece (8) is machined and cut, the liquid suction shell (501) sucks the residual cooling liquid in the metal sealing piece (8) and scrapes the residual chips; and the actuating part (6) is arranged in the suction part (5) and comprises a compression plate (601) and a guide plate (603), and when the suction part (5) sucks the residual cooling liquid in the metal sealing piece (8), the moving piece (401) drives the compression plate (601) and the guide plate (603) to synchronously move.
- 2. The ultrathin special-shaped metal sealing member tooling fixture according to claim 1, wherein the fixed table (1) is fixed in position, the rotating table (2) is rotatably connected to the outer surface of the fixed table (1), a movable part (3) is arranged at the top axis of the fixed table (1), the output end of the movable part (3) is fixedly connected with the top of the liquid pumping shell (501), and a milling cutter and a liquid spraying pipe are arranged above the fixed table (1) and the rotating table (2).
- 3. The ultrathin special-shaped metal sealing member tooling fixture according to claim 1, wherein the movable member (401) is movably connected between the fixed table (1) and the rotating table (2), the working cavity (7) is formed above one side of the rotating table (2) close to the fixed table (1), the supporting member (402) is movably connected inside the working cavity (7), the supporting member (402) is located on the outer side of the movable member (401), and the assembling cavity (403) is formed inside the supporting member.
- 4. An ultra-thin profiled metal seal tooling fixture according to claim 3, characterized in that the adjustment part (4) further comprises: the limiting piece (404) is arranged in the assembly cavity (403) in the support piece (402), the side wall of the limiting piece is fixedly connected with the side wall of the moving piece (401), and the limiting piece (404) moves synchronously along with the moving piece (401); The telescopic piece (405) is arranged on the lower side of the moving piece (401) and used for driving the moving piece (401) to move up and down, and the moving piece (401), the supporting piece (402), the limiting piece (404) and the telescopic piece (405) all follow the rotating table (2) to synchronously rotate around the fixed table (1).
- 5. The ultrathin special-shaped metal seal tool clamp according to claim 1, wherein a suction pipe (502) is arranged above the suction shell (501) and used for sucking residual cooling liquid in the cutting groove, the suction shell (501) is used for scraping residual chips in the cutting groove, a liquid inlet (503) is formed in one side of the suction shell (501) and used for sucking the residual cooling liquid in the cutting groove, and a flow cavity (504) is formed in the suction shell (501).
- 6. The ultra-thin profiled metal seal tooling fixture of claim 5, wherein the actuation portion (6) further comprises: A connecting member (605) which is connected to the inside of the liquid inlet (503) in a sealing and sliding manner, one end of which is connected to the compression plate (601), and the other end of which is connected to the guide plate (603), wherein the connecting member (605) moves synchronously along with the guide plate (603), and the connecting member (605) has elasticity; The follow-up plate (604), it sets up in the upper surface of guide board (603) and be "L" shape structure of falling for drive guide board (603) and remove, its one side and the spacing sliding connection of drawing liquid shell (501) lateral wall, be provided with drainage groove (607) on guide board (603), and the degree of depth value in drainage groove (607) is along follow-up plate (604) end to the other end increase gradually, is used for discharging the smear metal on guide board (603).
- 7. The ultrathin special-shaped metal sealing member tooling fixture according to claim 5, wherein the guide plate (603) is arranged on the outer side of the liquid suction shell (501) and is in sliding connection with the outer wall of the liquid suction shell (501) and used for scraping chips accumulated on the surface of the liquid suction shell (501), the compression plate (601) is arranged inside the liquid suction shell (501), one side, far away from the liquid inlet (503), of the compression plate is an inclined surface, one side, far away from the liquid inlet (503), of the inside of the liquid suction shell (501) is a wedge-shaped surface, the inclined surface is in wedge-shaped sliding fit with the wedge-shaped surface, and when the guide plate (603) is driven by the moving member (401) to reciprocate up and down, the compression plate (601) extrudes cooling liquid in the flow cavity (504) along with the synchronous movement of the guide plate (603).
- 8. The ultra-thin profiled metal seal tooling fixture of claim 5, wherein the actuation portion (6) further comprises: the elastic piece (606) is arranged in the flow cavity (504), one end of the elastic piece is abutted against the upper part of the compression plate (601), and the other end of the elastic piece is fixedly connected with the inner top of the flow cavity (504) and is used for driving the compression plate (601) to reset and squeeze cooling liquid in the flow cavity (504); And the butt joint holes (602) are uniformly formed in the compression plate (601) and are used for conveying the cooling liquid in the flow cavity (504), the inner diameter value of the butt joint holes (602) is smaller than that of the liquid inlet (503), and when the compression plate (601) moves up and down in the flow cavity (504), the cooling liquid in the flow cavity (504) flows and is discharged along the butt joint holes (602).
- 9. An ultrathin special-shaped metal seal tool clamp and a use method thereof, wherein the use method uses the ultrathin special-shaped metal seal tool clamp as claimed in any one of claims 1 to 8 to clamp and fix a metal seal, and the use method is characterized by comprising the following steps: S1, when the front surface of a metal sealing element (8) is processed, a supporting element (402) is flush with the upper surface of a rotating table (2), the height value of a moving element (401) is higher than that of the supporting element (402), and a plurality of groups of liquid pumping shells (501) press the upper part of the metal sealing element; S2, preparing the back surface of the metal sealing piece (8), wherein the supporting piece (402) moves downwards to the maximum distance, and the height value of the moving piece (401) is higher than that of the supporting piece (402); S3, when the back surface of the metal sealing piece (8) is processed, the metal sealing piece (8) rotates and cuts along with the rotating table (2), the overlapping area of the liquid inlet (503) and the compression plate (601) is continuously reduced along with the deepening of the groove, and the liquid inlet (503) continuously sucks cooling liquid; S4, when the groove depth is larger than the height of the liquid inlet (503), the follower plate (604) and the compression plate (601) move downwards to the initial position, and the compression plate (601) is separated from blocking the liquid inlet (503); S5, the moving part (401) periodically drives the compression plate (601) and the guide plate (603) to move upwards to a maximum distance and then retract, and the guide plate (603) moves upwards to scrape chips accumulated on the surface of the liquid suction shell (501) and guide and discharge the chips; and S6, after the back surface machining is finished, the supporting piece (402) is lifted upwards to push the metal sealing piece (8) out of the annular cutting groove, and the metal sealing piece (8) is taken down.
Description
Ultrathin special-shaped metal sealing member fixture and application method thereof Technical Field The invention relates to the technical field of ultrathin special-shaped workpiece processing, in particular to an ultrathin special-shaped metal sealing piece tool clamp and a use method thereof. Background In the high-end manufacturing fields of aerospace, precise hydraulic transmission, high-end precise instruments and the like, the ultra-thin special-shaped metal sealing piece is used as a core basic sealing element, the machining precision and the forming quality of the ultra-thin special-shaped metal sealing piece directly determine the sealing performance, the working reliability and the service life of equipment, and extremely high requirements are provided for the suitability, the precision and the stability of a machining tool. The Chinese patent with the publication number of CN116175444A discloses a fixture, which comprises a base, a limiting component and a positioning mechanism, wherein the limiting component is arranged on one side of the base, the positioning mechanism comprises a positioning component and a locking component, the positioning component and the limiting component are arranged at intervals, and the positioning component is provided with a positioning groove. According to the technical scheme, a plurality of defects exist in the actual use process, for example, special fixtures with different specifications are required for machining the front surface and the back surface of the ultrathin special-shaped metal sealing piece, and the prior art is lack of an integrated tool design, so that a plurality of machining devices are required to be equipped for separate operation in the machining process, the equipment investment and the site occupation cost are greatly increased, the whole machining process is complicated, and the tool is time-consuming to change. And the front of the ultrathin special-shaped metal sealing piece is processed, the fixture clamping lacks the limiting and supporting effects on the metal sealing piece, and the metal sealing piece is easy to vibrate along with a cutter and affects the processing quality. When the reverse side of the ultrathin special-shaped metal sealing piece is processed, the metal sealing piece is required to be directly embedded in a limiting groove of a tool, the metal sealing piece is easy to be blocked in the limiting groove due to the problems of chip blocking, surface sticking, sticking and the like after processing is finished, if the ultrathin special-shaped metal sealing piece is taken in a mode that the ultrathin special-shaped metal sealing piece is tilted from a single side manually, plastic deformation is easy to occur due to poor rigidity of the ultrathin special-shaped metal sealing piece, the metal sealing piece is directly scrapped, and the manual workpiece taking operation is complex, so that the overall processing efficiency is reduced. The cooling liquid sprayed out of the liquid spraying pipe is easy to accumulate in the cutting groove and can not be discharged in time when the cutting groove on the back surface of the ultrathin special-shaped metal sealing piece is processed, so that the subsequent cooling liquid is difficult to reach the milling cutting surface, a continuous effective cooling effect can not be formed, and the ultrathin special-shaped metal sealing piece can not be rapidly dispersed out due to heat generated by continuous milling and is extremely easy to generate thermal deformation, and further the problems of processing size deviation, insufficient fitting precision of the sealing surface of the metal sealing piece and the like are caused. The metal chips generated by milling and cutting can remain in the cutting groove and the outer surface of the liquid extraction shell along with cooling liquid, if the metal chips are not cleaned timely, the chips can interfere the normal cutting action of the milling cutter, the surface precision and the dimensional precision of the machining of the cutting groove are affected, the milling cutter is likely to collapse and wear, and the service life of the cutter is shortened. The liquid inlet of the cooling liquid pumping and discharging adopts a fixed normally-open structural design, and meaningless negative pressure pumping and discharging is easy to lead metal chips to invade a pumping pipeline along with the cooling liquid to cause chip accumulation and blockage in the pipeline, thereby affecting the normal play of the subsequent pumping and discharging function, and also easily causing the phenomena of partial suction and cavitation and causing device damage. And when the suction pipe continuously sucks cooling liquid in the cutting groove through the liquid inlet, metal chips mixed in the cooling liquid are easy to be accumulated and blocked at the liquid inlet continuously, so that the liquid inlet is invalid, the cooling liquid in the ultrathin cutting gr