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CN-122007800-A - Integrated machine for minimally invasive repair of cabin board

CN122007800ACN 122007800 ACN122007800 ACN 122007800ACN-122007800-A

Abstract

The invention relates to the technical field of minimally invasive repair integrated machines, in particular to a minimally invasive repair integrated machine for a cabin plate, which comprises a supporting device, a repairing device, an air suction shell, a first cabin body, a milling cutter head, a polishing head, a second cabin body, an electric cylinder, an ultrasonic probe and a camera, wherein an air inlet hole is formed in the bottom of the air suction shell, the air suction shell is arranged on the supporting device, a trolley device is used for driving the air suction shell to move and rotate and adjust, two groups of first cabin bodies and second cabin bodies are respectively arranged at the bottom of the outer side wall of the air suction shell, driving motors are respectively arranged in the two groups of first cabin bodies, the milling cutter head and the polishing head are respectively and rotatably arranged on the two groups of first cabin bodies, the milling cutter head and the polishing head are connected with the output ends of the driving motors, the electric cylinder is arranged on the inner side wall of the second cabin body, the automatic minimally invasive repair effect on the cabin plate is achieved, the large-area damage to the cabin plate is avoided, the repair period is shortened, the repair precision is improved, and the labor intensity of personnel is reduced.

Inventors

  • LIU ZAILIANG
  • WU YUPENG
  • CAO YANBO
  • ZHANG ZHITAO

Assignees

  • 浙江国际海运职业技术学院

Dates

Publication Date
20260512
Application Date
20260121

Claims (10)

  1. 1. The integrated machine for minimally invasive repair of the cabin plate is characterized by comprising a supporting device, a repairing device, an air suction shell (101), a first cabin body (102), a milling cutter head (103), a polishing head (104), a second cabin body (105), an electric cylinder (106), an ultrasonic probe (107) and a camera (108); the bottom of the air suction shell (101) is provided with an air inlet, the air suction shell (101) is arranged on a supporting device, and the vehicle device is used for driving the air suction shell (101) to move and rotate for adjustment; the two groups of first bin bodies (102) and the second bin bodies (105) are respectively arranged at the bottom of the outer side wall of the air suction shell (101), and driving motors are respectively arranged in the two groups of first bin bodies (102); The milling cutter head (103) and the polishing head (104) are respectively and rotatably arranged on the two groups of first bin bodies (102), and the milling cutter head (103) and the polishing head (104) are connected with the output end of the driving motor; the electric cylinder (106) is arranged on the inner side wall of the second bin body (105); An ultrasonic probe (107) is mounted on the moving end of the electric cylinder (106); the repairing device is arranged on the supporting device and is used for repairing the cabin board; the camera (108) is arranged in the middle of the bottom end of the air suction shell (101).
  2. 2. The integrated deck minimally invasive repair machine according to claim 1, wherein the repair device comprises a power device, a case (201), a rotating shaft (202), a winding wheel (203), a limit sleeve (204), a guide roller (205), a guide cylinder (206) and a laser (207); The case (201) is arranged on the supporting device, and an observation camera is arranged on the case (201); the rotating shaft (202) is rotatably arranged in the case (201); the winding wheel (203) is sleeved on the outer side wall of the rotating shaft (202), and the repairing material is wound on the winding wheel (203); the limiting sleeve (204) is sleeved on the outer side wall of the rotating shaft (202), and the limiting sleeve (204) is in contact with the winding wheel (203); both groups of guide rollers (205) are rotatably arranged inside the case (201); The power device is arranged on the case (201) and is used for providing power for the rotation of the rotating shaft (202) and the guide roller (205); the guide cylinder (206) is arranged at the end part of the case (201); the laser (207) is mounted on the outer side wall of the cabinet (201).
  3. 3. The integrated deck minimally invasive repair machine of claim 2, wherein the power device comprises a first motor (301), a pulley (302) and a belt (303); the first motor (301) is arranged on the outer side wall of the case (201), and the output end of the first motor (301) is connected with the rotating shaft (202); two groups of belt pulleys (302) are respectively arranged on the rotating shaft (202) and one group of guide rollers (205); the belt (303) is sleeved on the two groups of pulleys (302).
  4. 4. The integrated deck minimally invasive repair machine of claim 1, wherein the support means comprises a movement mechanism, a support base (401), a first guide (402), a second guide (403), a lead screw (404), a second motor (405), a first housing (406), and a second housing (407); the first guide piece (402) is arranged on the outer side wall of the supporting seat (401); the second guide piece (403) is slidably mounted on the first guide piece (402), and the chassis (201) is slidably mounted on the second guide piece (403); The two groups of screw rods (404) are respectively rotatably arranged on the inner side walls of the first guide piece (402) and the second guide piece (403), and the second guide piece (403) and the machine case (201) are respectively matched and screwed on the two groups of screw rods (404); the two groups of second motors (405) are respectively arranged on the outer side walls of the first guide piece (402) and the second guide piece (403), and the output ends of the two groups of second motors (405) are respectively connected with the two groups of screw rods (404); the first shell (406) is arranged on the outer side wall of the supporting seat (401), and the air suction shell (101) is rotatably arranged on the first shell (406); The second shell (407) is arranged on the moving mechanism, the moving mechanism is used for driving the second shell (407) to move, and the end part of the supporting seat (401) is rotatably arranged on the second shell (407).
  5. 5. The integrated deck minimally invasive repair machine of claim 4, wherein the movement mechanism comprises a robotic arm (501), a rotary table (502), and a vehicle body (503); The second shell (407) is arranged on the moving end of the mechanical arm (501), and the fixed end of the mechanical arm (501) is arranged on the rotating end of the rotating table (502); the rotary table (502) is mounted on the outer side wall of the vehicle body (503).
  6. 6. The integrated deck minimally invasive repair machine of claim 5, further comprising a delivery tank (601), a collection tank (602), an activated carbon layer (603), a blower (604), and a hose (605); The conveying box (601) is arranged at the bottom end of the first shell (406), the upper part of the air suction shell (101) rotates to pass through the interior of the conveying box (601), and a through hole is formed in the upper part of the air suction shell (101) and communicated with the interior of the conveying box (601); The collecting box (602) is arranged at the top end of the vehicle body (503), and a filter screen is arranged at the exhaust end of the collecting box (602); The active carbon layer (603) is arranged on the exhaust end of the collecting box (602); The fan (604) is communicated with the collecting box (602); A hose (605) is provided in communication between the collection tank (602) and the delivery tank (601).
  7. 7. The integrated deck minimally invasive repair machine of claim 4, further comprising a worm (701), a third motor (702), and a worm gear (703); Two sets of worms (701) are respectively rotatably arranged on the inner side walls of the second shell (407) and the first shell (406); The two groups of third motors (702) are respectively arranged on the outer side walls of the second shell (407) and the first shell (406), and the output ends of the two groups of third motors (702) are respectively connected with the two groups of worms (701); The two groups of worm wheels (703) are respectively sleeved on the rotating end of the supporting seat (401) and the rotating end of the air suction shell (101), and the two groups of worm wheels (703) are respectively meshed with the two groups of worms (701).
  8. 8. The integrated deck minimally invasive repair machine of claim 1, further comprising a cover (801); the cover body (801) is rotatably arranged at the bottom end opening of the second bin body (105), and a torsion spring is arranged at the rotation position of the cover body (801).
  9. 9. The integrated deck minimally invasive repair machine of claim 5, further comprising an electrical box (901); An electric box (901) is provided on a vehicle body (503).
  10. 10. The integrated deck minimally invasive repair machine of claim 5, further comprising a stop collar (1001); the limit ring (1001) is arranged on the outer side wall of the vehicle body (503).

Description

Integrated machine for minimally invasive repair of cabin board Technical Field The invention relates to the technical field of minimally invasive repair integrated machines, in particular to a cabin board minimally invasive repair integrated machine. Background The metal or composite material cabin board of the equipment such as ships, airplanes, large-scale storage tanks and the like is easy to generate local damage due to factors such as corrosion, collision, fatigue and the like in the use process, the traditional repairing method generally needs large-area cutting, dismounting, welding or riveting, has complex process, long construction period and high cost, and can cause secondary damage or stress concentration to the original structure. In the prior art, some local repair methods, such as composite material patching, metal fusion welding and the like, are needed, but the methods often need manual positioning and manual operation, the repair quality depends on the skill of operators, and quick, accurate and minimally invasive in-situ repair is difficult to realize. The utility model provides a patent like prior art bulletin number is CN221109253U, this application discloses a pipeline wicresoft repair dolly, belongs to pipeline repair technical field, and it includes automobile body, pipeline, and the top of automobile body is provided with slewing mechanism, and the automobile body has the connecting block through slewing mechanism fixed mounting, and the surface fixed mounting of connecting block has four electric putter of group, and four electric putter's flexible end equal fixed mounting has the inserted block, and four outside of group's inserted block is provided with the clearance ring. The existing equipment is found in use, the functionality of the existing equipment is single, and the minimally invasive cleaning and repairing effects on the damaged part are reduced. Disclosure of Invention In order to solve the technical problems, the invention provides the integrated machine for minimally invasive repair of the cabin plate, which realizes the effect of minimally invasive repair of the cabin plate, avoids large-area damage to the cabin plate, reduces the repair period, improves the repair precision and reduces the labor intensity of personnel. The invention relates to a deck minimally invasive repair integrated machine which comprises a supporting device, a repairing device, an air suction shell, a first bin body, a milling cutter head, a polishing head, a second bin body, an electric cylinder, an ultrasonic probe and a camera; The bottom of the air suction shell is provided with an air inlet, the air suction shell is arranged on the supporting device, and the vehicle device is used for driving the air suction shell to move and rotate for adjustment; the two groups of first bin bodies and the second bin bodies are respectively arranged at the bottom of the outer side wall of the air suction shell, and driving motors are respectively arranged in the two groups of first bin bodies; The milling cutter head and the polishing head are respectively and rotatably arranged on the two groups of first bin bodies, and are connected with the output end of the driving motor; The electric cylinder is arranged on the inner side wall of the second bin body; The ultrasonic probe is arranged on the moving end of the electric cylinder; the repairing device is arranged on the supporting device and is used for repairing the cabin board; The camera is arranged in the middle of the bottom end of the suction shell, the suction shell is driven to move to the position above the position, needing to be repaired, of the cabin plate through the supporting device, the position, needing to be repaired, of the cabin plate is shot and observed through the camera, then the ultrasonic probe is driven to move downwards to extend out through the electric cylinder, the position, needing to be repaired, of the cabin plate is further subjected to flaw detection through the ultrasonic probe, after flaw detection is completed, the suction shell is rotated and adjusted, the milling cutter head is driven to move to the position, needing to be repaired, of the position, the milling cutter head is driven to rotate, the milling cutter head is subjected to grooving groove treatment of the position, the groove is formed into a regular repair matrix, then the repairing device is moved to the position, after repair is completed, the suction shell is moved to the repairing position again, the surface of the repaired position is polished through the polishing head, the repairing position is consistent with the surrounding flatness, the automatic minimally invasive repair effect of the cabin plate is achieved, the large-area damage to the cabin plate is avoided, the repair period is shortened, the repair precision is improved, and labor intensity of personnel is reduced. Preferably, the repairing device comprises a power device, a machine case