Search

CN-122007887-A - Assembling and testing production line for combined switch

CN122007887ACN 122007887 ACN122007887 ACN 122007887ACN-122007887-A

Abstract

The invention relates to an assembly and test production line of a combined switch, which comprises a steering handle assembly branch line, a shielding handle assembly branch line, a combination station, a calibration test station and a discharge station, wherein the steering handle assembly branch line comprises a spring marble assembly station, a rear wiper track body oiling station, a knob reed riveting station, a front washing circuit board conductive rubber assembly station, a steering handle shaft oiling and screwing station, a front wiper circuit board and front washing button oiling station, a steering bracket oiling and press mounting detection station, a smoothing block assembly station and a steering light changing circuit board oiling station, and the shielding handle assembly branch line comprises a P-gear circuit board and conductive rubber assembly station and a gear automatic assembly station. By adopting the technical scheme, the invention provides the assembly and test production line for the combined switch, which realizes unmanned intelligent manufacturing production in the manufacturing process of the combined switch, is more convenient, saves labor cost and can also improve work efficiency.

Inventors

  • LI CHANGBO
  • WANG GANG
  • TIAN BEN
  • JIN WENQING
  • He Ailiang
  • Cheng Kangzhan
  • RUAN XUDONG
  • WANG ZHENGZHONG
  • Cao Xuyu
  • LIANG SONG
  • LI PITAN
  • ZHOU YONGXI

Assignees

  • 浙江长江汽车电子有限公司

Dates

Publication Date
20260512
Application Date
20260331

Claims (10)

  1. 1. The utility model provides an equipment and test production line of combination switch, a serial communication port, including turning to handle assembly branch line (1), keeping off handle assembly branch line (2), combination station (3), mark test station (4) and ejection of compact station (5), wherein turning to handle assembly branch line (1) one side is equipped with first gyration fluid (6), is equipped with on first gyration fluid (6) and is used for holding anchor clamps (61) of back windscreen wiper track body, turns to handle assembly branch line (1) and includes following station: The spring marble assembling station (11) is provided with a spring marble assembling machine (111), a spring feeding machine (112) and a marble feeding machine, oil is coated on the front wiper rotating sub-assembly and the rear wiper knob, and springs and marbles are arranged in the spring marble assembling station; the rear wiper track body oiling station (12) is provided with a rear wiper track body oiling machine, and the rear wiper track body oiling machine is used for oiling the rear wiper track body and visually detecting; The knob reed riveting station (13) is provided with a knob reed riveting machine (131) for assembling and press-fitting a front wiper knob and a front wiper rotary sub-assembly and riveting a rear wiper knob and a contact piece, and placing qualified products into a clamp (61) of the first rotary fluid (6); The front washing circuit board conductive rubber assembling station (14) is provided with a front washing circuit board conductive rubber assembling machine (141) and a front washing circuit board feeding machine (142), the front washing circuit board feeding machine (142) is arranged on one side of the front washing circuit board conductive rubber assembling machine (141) and is used for feeding the front washing circuit boards one by one, the front washing circuit board conductive rubber assembling machine (141) respectively removes dust and static electricity from the front washing circuit board and conductive rubber, and the conductive rubber and the front washing circuit board are pressed; The steering handle shaft oiling and screwing station (15) is provided with a steering handle shaft oiling machine (151) and a steering handle screwing machine (152), the steering handle shaft oiling machine (151) is used for oiling the steering shaft and loading the steering shaft into the pressing rod, the handle and the steering handle shaft are assembled and screwed through the steering handle screwing machine (152) to form a handle assembly, and the qualified handle assembly is placed into the clamp (61) of the first rotary fluid (6); the front wiper circuit board and front washing button oiling station (16) is provided with a front wiper circuit board oiling machine and a front washing button oiling machine, the handle assembly is used for oiling on the front wiper circuit board oiling machine, the front wiper circuit board is put into the handle assembly after oiling for press mounting and oiling on the circuit board, and the front washing button oiling machine is used for oiling on the front washing button; the steering bracket oiling and press fitting detection station (17) is provided with a steering bracket oiling machine and a press fitting machine, wherein the steering bracket oiling machine is used for oiling the steering bracket, and the press fitting machine is used for press fitting the oiled steering bracket and the handle assembly; The smoothing block assembling station (18) is provided with a smoothing block assembling machine (161) for carrying out front and back oiling on the turning lower cover, oiling on the turning track body, detecting the height of a smoothing block reed and pressing the turning lower cover and the smoothing block; The steering light-changing circuit board oiling station (19) is provided with a steering light-changing circuit board oiling machine (171) and a steering light-changing circuit board feeding machine (172), wherein the steering light-changing circuit board feeding machine (172) is arranged on one side of the steering light-changing circuit board oiling machine (171) and is used for feeding the steering light-changing circuit boards one by one and oiling the front side and the back side of the steering light-changing circuit board through the steering light-changing circuit board oiling machine (171); The steering rail body laser carving and steering handle screw driving station (10) is provided with a steering rail body laser carving machine and a steering handle screw driving machine (152) which are used for carrying out laser carving on the steering rail body, and assembling the steering rail body after laser carving with the handle assembly, and fixing screws through the steering handle screw driving machine (152) to form a steering handle; The second rotary fluid (7) is arranged on one side of the hand guard handle assembly branch line (2), and the hand guard handle assembly branch line (2) comprises the following stations: the P-grade circuit board and conductive rubber assembling station (21) is provided with a P-grade circuit board conductive rubber assembling machine and a P-grade circuit board feeding machine, and the P-grade circuit board conductive rubber assembling machine respectively removes dust and static electricity from the P-grade circuit board and conductive rubber and presses the P-grade circuit board and the conductive rubber; The station (22) for oiling the hand guard handle and pressing the decorative ring is provided with an oiling machine and a pressing machine for oiling the hand guard handle and pressing the decorative ring and the hand guard handle respectively; the metal pin assembling and roller assembling station (23) is provided with a metal pin press-fitting machine and a roller press-fitting machine, wherein the metal pin press-fitting machine is used for press-fitting the metal pin on the gear handle, and the roller press-fitting machine is used for press-fitting the roller on the roller seat; The oil coating station (24) of the guard rail body is used for coating oil on the guard rail body by the oil coating machine of the guard rail body; The automatic gear assembling station (25) is provided with a gear feeding machine (211) and a gear assembling machine (212), and the gears are assembled on the gear handle through the gear assembling machine (212); The gear groove oiling station (26) is provided with a gear groove oiling machine and is used for oiling the assembled gear and then placing the gear into the second rotary fluid (7); The main circuit board assembling station (27) is provided with a main circuit board assembling machine (231) and a main circuit board feeding machine (232), the main circuit board feeding machine (232) and the second rotary fluid (7) are respectively arranged at two sides of the main circuit board assembling machine (231), the main circuit board is fed to the main circuit board assembling machine (231), and the main circuit board is assembled on a shielding handle placed on the second rotary fluid (7); The screw machine (31) is beaten to the lid behind combination frock and the assembly on combination station (3), turn to and be equipped with between screw station and the combination station (3) and turn to handle conveying channel (8), the combination frock will be kept off handle, turn to handle and pencil and assemble, beat the screw through lid behind the assembly after the equipment and beat screw machine (31), mark test station (4) including mark board (41), test board (42) and set up transfer robot (43) between mark board (41) and test board (42), be equipped with on discharge station (5) qualification work discharge channel (51) and disqualification work discharge channel (52).
  2. 2. The assembly and test line for a combination switch according to claim 1, wherein the spring-loaded ball assembling machine comprises a first assembling machine table, a front wiper rotary sub-assembly bearing seat (1111), a first rear wiper rotary knob bearing seat (1112), a first driving member (1113) for driving the two bearing seats to slide on the first assembling machine table, an oiling gun (1114), a second driving member (1115) for driving the oiling gun (1114) to lift, a first mounting frame (1116), a third driving member (1117) for driving the first mounting frame (1116) to rotate and a fourth driving member (1118) for driving the first mounting frame (1116) to axially slide are arranged on the first mounting frame (1116), a spring loading device (1119) for picking up a spring from the spring loading machine (112), a ball loading device (1120) for picking up a ball from the ball loading machine and a spring pickup device (1121) are arranged on the first mounting frame (1116), the spring loading device (1119) comprises a positioning column (11191), a fifth driving member (1115) for driving the oiling gun (1114) to lift, a first clamping jaw (11192) for driving the positioning column (11191) to lift, a second clamping jaw (11194) for driving the two clamping jaws (3482) to move towards each other, and a sixth clamping jaw (3482) for driving the first clamping jaw (3482) to move towards each other, the spring pickup device (1121) comprises a fixing frame (11211), an eighth driving piece (11212) for driving the fixing frame (11211) to lift, a ninth driving piece (11214) for driving the two pickup claws (11213) to move in opposite directions or move in opposite directions and arranged on the fixing frame (11211), wherein the eighth driving piece (11212) is arranged on the first mounting frame (1116), the output end of the ninth driving piece (11214) is connected onto the fixing frame (11211), the ninth driving piece (11214) is arranged on the fixing frame (11211) and provided with two connecting columns connected with the pickup claws (11213), a spring overturning device (1122) is further arranged on the first assembling machine table, the spring overturning device (1122) comprises a second mounting frame (11221), an overturning frame (11222) and a tenth driving piece (11223) for driving the overturning frame (11222), the overturning frame (11222) is provided with a containing groove (11224) for containing springs, two ends of the overturning frame (11222) are arranged on the second mounting frame (11221) through a first rotating shaft, the first mounting frame (11223) is arranged on the second mounting frame (11223) and is opposite to the first mounting frame (11279) and is provided with a probe lifting and the second mounting frame (11223) and is arranged on the first mounting frame.
  3. 3. The assembly and test production line for the combination switch according to claim 1 or 2, wherein a material box (1211) for storing the wiper rail body, a third mounting frame (1212), a first oiling rod (1213) arranged on the third mounting frame (1212), a first visual inspection camera and a thirteenth driving piece (1214) for driving the third mounting frame (1212) to transversely slide are arranged on the wiper rail body oiling machine, the knob reed riveting machine (131) comprises a second assembling machine table, a front wiper knob bearing seat (1311), a second rear wiper knob bearing seat (1312), a fourteenth driving piece (1313) for driving the two bearing seats to slide on the second assembling machine table, a riveting component (1315), a pressing component (1316), a reed height detection component (1317) and a first four-axis robot are arranged on the wiper rail body oiling machine, the pressing component (1315) comprises a pressing rod and a fifteenth driving piece for driving the pressing rod to transversely slide, the pressing component (1316) comprises a pressing rod and a sixteen driving piece, the fourth driving piece is arranged on the fourth visual inspection component (1316) and the fourth driving piece is arranged on the fourth pressing component (1317) and the fourth visual inspection component (1316), the fourteenth driving piece (1313) drives the front wiper knob bearing seat (1311) to pass through the pressing assembly (1316) and the reed height detection assembly (1317), and drives the second rear wiper knob bearing seat (1312) to pass through the riveting assembly (1315) and the reed height detection assembly (1317).
  4. 4. The assembly and test line for a combination switch according to claim 1 or 2, wherein the front washing circuit board conductive rubber assembly machine (141) and the P-stage circuit board conductive rubber assembly machine have the same structure and each comprise a third assembly machine table, a circuit board dust removing and static removing assembly (1411), a conductive rubber dust removing and static removing assembly (1412), a press mounting assembly (1413) and a manipulator (1414) are arranged on the third assembly machine table, the circuit board dust removing and static removing assembly (1411) comprises a loading tray (14111), a seventeenth driving piece (14112) for driving the loading tray (14111) to slide on the third assembly machine table, a housing (14113), an eighteenth driving piece (14114) for driving the housing (14113) to lift, a first ion air gun, a wiping piece and a nineteenth driving piece for driving the wiping piece to lift, the housing (14113) is arranged opposite to the wiping piece, the loading tray (14111) moves between the housing (14113) and the wiping piece under the action of the seventeenth driving piece (14112), the loading tray (14111) and the wiping piece slide into the conductive rubber dust removing assembly, the second air gun (374) and the conductive rubber dust removing assembly (374) are driven by the second air gun, the second air gun and the twenty-second air gun driving piece (14122) to slide into the second air gun seat (14122) and the conductive dust removing assembly, the press-fit assembly (1413) includes a press-fit rod (14131) and a twenty-second driving member that drives the press-fit rod (14131) to rise and fall.
  5. 5. The assembly and test production line of a combination switch according to claim 1 or 2, wherein a steering handle bearing seat, a first rotary cylinder driving the steering handle bearing seat to rotate, a third oiling rod and a third driving member driving the third oiling rod to slide are arranged on the steering handle shaft oiling machine (151), a positioning tool seat (1521), a positioning shaft (1522), a fourth driving member (1523) driving the positioning shaft (1522) to rotate and a fourth visual detection camera (1524) are arranged on the steering handle shaft oiling machine, a handle assembly bearing seat, a fourth oiling rod, a pressing rod and a fifth visual detection camera are arranged on the front windscreen wiper circuit board oiling machine, the fourth oiling rod, the pressing rod and the fifth visual detection camera are arranged above the handle assembly bearing seat, the fourth oiling rod and the pressing rod are arranged on the same support, the fourth oiling rod and the pressing rod transversely slide under the action of the fifth driving member and vertically slide under the action of the twenty-sixth driving member, a cleaning button is arranged on the front wiper circuit board oiling machine, the fifth pressing rod and the fifth pressing rod are arranged on the fifth rotary cylinder bearing seat, the fifth pressing rod and the fifth pressing machine is provided with a material lifting and pressing seat, and a material lifting and detecting device is arranged on the fifth rotary cylinder bearing seat, and the fifth pressing seat is arranged on the fifth pressing seat.
  6. 6. The assembly and test production line for the combination switch according to claim 1 or 2, wherein the smoother block assembly machine (161) is provided with a third rotary cylinder (1612) for rotating the lower cover bearing seat (1611), a third rotary cylinder (1612) for driving the lower cover bearing seat (1611) to rotate, a track body bearing seat (1613) for rotating the lower cover bearing seat (1611), smoother block bearing seats (1614), cheng Youtong, a height sensor (1615), an assembly bearing seat (1616), a fifth mounting frame (1617) and a twenty-ninth driving member for driving the lower cover bearing seat (1611) to reciprocate, a thirty-first driving member for driving the lower cover bearing seat (1613) to reciprocate, a thirty-first driving member for driving the smoother block bearing seat (1614) to reciprocate, sliding tracks of the bearing seats are arranged in parallel, the fifth mounting frame (1617) is arranged on the sliding track of the lower cover bearing seat (1611), a sixth oiling rod (71) is arranged on the fifth mounting frame (7), a second driving member (71) for driving the sixth oiling rod (71) to lift, a third driving member (1618) and a thirtieth driving member (1618) for driving the upper sliding member (1618) to reciprocate, a third sliding member (1618) is arranged between the upper sliding member and the upper cover bearing seat (1618), the clamping component (1618) clamps the smoothing block on the smoothing block bearing seat (1614) onto the assembly bearing seat (1616), the second press fitting piece presses the smoothing slide block and the turning lower cover, the transferring component (1619) transfers the oiled turning lower cover onto the assembly bearing seat (1616), and the pressed product and the steering rail body are transferred into the clamp (61) on the first rotary fluid (6).
  7. 7. The assembly and test production line of the combination switch according to claim 1 or 2, wherein the steering light-changing board oiling machine (171) is provided with a steering light-changing board bearing seat, a fourth rotary cylinder for driving the steering light-changing board bearing seat to turn over, a seventh oiling rod, a thirty-fourth driving piece for driving the seventh oiling rod to lift, and a second four-axis robot for clamping the steering light-changing board on the steering light-changing board feeding machine (172) onto the steering light-changing board bearing seat.
  8. 8. The assembly and test production line of the combination switch according to claim 1 or 2, wherein a third four-axis robot (2121) and a sixth visual inspection camera are arranged on the gear assembly machine (212), the third four-axis robot (2121) clamps the gears on the gear loading machine (211) into the gear handle and detects the tooth-shaped positions of the gears through the sixth visual inspection camera, an eighth oiling rod and a seventh visual inspection camera are arranged on the gear slot oiling machine, and the second rotary fluid (7) passes through the gear slot oiling machine.
  9. 9. The assembly and test line for a combination switch according to claim 1 or 2, wherein the main circuit board assembling machine (231) is provided with a main circuit board feeding fixture (2311), a dust remover, a main circuit board positioning fixture (2312), an eighth visual inspection camera (2313) and a fourth four-axis robot (2314), the dust remover removes dust from the main circuit board in the main circuit board feeding fixture (2311), and the fourth four-axis robot (2314) clamps the removed dust main circuit board to the main circuit board positioning fixture (2312) and clamps the main circuit board on the main circuit board positioning fixture (2312) to a gear handle on the second rotary fluid (7).
  10. 10. The assembly and test production line of the combination switch according to claim 1 or 2, wherein the calibration machine (41) is provided with a first combination switch bearing seat (411), a first camera component (412) and a rotating component, the rotating component is arranged below the first combination switch bearing seat (411), the rotating component comprises a first motor (4131), a second rotating shaft (4132), a rotating block (4133) and a torsion sensor (4134), one end of the second rotating shaft (4132) is connected with the first motor (4131), the other end of the second rotating shaft is connected with the rotating block (4133), the torsion sensor (4134) is arranged on the second rotating shaft (4132) and is used for detecting the torque of the second rotating shaft (4132), the rotating block (4133) is inserted into the combination switch (100) to drive the combination switch (100) to rotate, the test machine (42) is provided with an indexing disc (421) and an upper blanking station (422), a backlight detection handle (423), a test handle (426), a second steering station (426) and a second steering station (4211) are correspondingly arranged on the second combination switch (4211) and each of the second steering station (4211) is provided with a corresponding test handle, the back light test station is provided with a second camera component, the hand guard handle test station (424) is provided with a first six-axis robot (4241) and a first deflector rod (4242) connected with the first six-axis robot (4241), the first deflector rod (4242) is provided with a hand guard handle and a P gear button on a hand guard handle on a front-back toggle combined switch (100) under the drive of the first six-axis robot (4241), the steering handle first test station (425) is provided with a second six-axis robot (4251) and a second deflector rod (4252) connected with the second six-axis robot (4251), the second deflector rod (4252) drives the steering handle to dial up and down and press the front washing button under the drive of the second six-axis robot (4251), the steering handle second test station (426) is provided with a third six-axis robot (61) and two second (4262) buttons connected with a third six-axis robot (4261), the steering handle (4262) is provided with a third wiper blade (4271) on the side of the steering handle, the third robot (4261) is connected with a third wiper blade (4271) and the third wiper blade (4271) is driven by the third robot (4271), the third deflector rod (4272) drives the steering handle to stir back and forth under the drive of the fourth six-axis robot (4271).

Description

Assembling and testing production line for combined switch Technical Field The invention relates to the technical field of automobile part manufacturing, in particular to an assembly and test production line of a combination switch. Background The automobile combined switch generally comprises a left deflector rod handle, a right deflector rod handle and a switch body, wherein the switch body is integrated with a clock spring mechanism, a left control rod in the left deflector rod handle and the right deflector rod handle is a steering handle and is responsible for automobile lamplight, the steering handle comprises a steering lamp, a far-near light lamp for switching, various working gears of front and rear wipers, a window cleaning function, automatic headlight and other lamplight modes for controlling, and a right control rod is a gear handle for switching gears and parking. The assembly of the automobile combined switch comprises a steering handle assembly production line, a gear handle assembly production line, and the assembly of the steering handle, the gear handle and a switch body, and the combined switch has the defects of various parts and inconvenience in assembly, the existing assembly is mostly manually assembled, the whole assembly efficiency is low, and the quality is uneven after the assembly. Disclosure of Invention The invention aims to overcome the defects of the prior art, and provides an assembly and test production line for a combined switch, which realizes unmanned intelligent manufacturing production in the manufacturing process of the combined switch, is more convenient, saves labor cost and can also improve working efficiency. The technical scheme includes that the assembly and test production line of the combined switch comprises a steering handle assembly branch line, a shielding handle assembly branch line, a combining station, a calibration test station and a discharging station, wherein a first rotary fluid is arranged on one side of the steering handle assembly branch line, a clamp for accommodating a rear wiper track body is arranged on the first rotary fluid, and the steering handle assembly branch line comprises the following stations: The spring marble assembling station is provided with a spring marble assembling machine, a spring feeding machine and a marble feeding machine, oil is coated on the front wiper rotating sub-assembly and the rear wiper knob, and a spring and a marble are arranged in the spring marble assembling station; The rear wiper track body oiling station is provided with a rear wiper track body oiling machine, and the rear wiper track body oiling machine is used for oiling the rear wiper track body and visually detecting; the knob reed riveting station is provided with a knob reed riveting machine and is used for assembling and press-fitting a front wiper knob and a front wiper rotary sub-assembly, riveting a rear wiper knob and a contact piece, and placing qualified products into a clamp of a first rotary fluid; The front washing circuit board conductive rubber assembling station is provided with a front washing circuit board conductive rubber assembling machine and a front washing circuit board feeding machine, wherein the front washing circuit board feeding machine is arranged on one side of the front washing circuit board conductive rubber assembling machine and is used for feeding the front washing circuit boards one by one, the front washing circuit board conductive rubber assembling machine respectively removes dust and static electricity from the front washing circuit board and the conductive rubber, and the conductive rubber and the front washing circuit board are pressed; the steering handle shaft oiling station is provided with a steering handle shaft oiling machine and a steering handle screwing machine, the steering handle shaft oiling machine is used for oiling the steering shaft and loading the steering shaft into the compression bar, the handle and the steering handle shaft are assembled, and screws are screwed through the steering handle screwing machine to form a handle assembly, and the qualified handle assembly is placed into a clamp of the first rotary fluid; the front wiper circuit board and the front washing button oiling station are provided with a front wiper circuit board oiling machine and a front washing button oiling machine, the handle assembly is used for oiling on the front wiper circuit board oiling machine, the front wiper circuit board is put into the handle assembly after oiling for press mounting and oiling on the circuit board, and the front washing button oiling machine is used for oiling on the front washing button; The steering bracket oiling and press fitting detection station is provided with a steering bracket oiling machine and a press fitting machine, wherein the steering bracket oiling machine is used for oiling the steering bracket, and the press fitting machine is used for press fitting the oiled steeri