CN-122008010-A - Follow-up polishing device for repairing excircle of rubber roller
Abstract
The invention relates to the technical field of rubber roller polishing, in particular to a follow-up polishing device for rubber roller excircle repair, which comprises a supporting platform, wherein two groups of rotary clamping assemblies for rubber roller centering clamping and polishing assemblies with self-cleaning mechanisms are arranged on the supporting platform, each polishing assembly comprises a collecting shell, a rotary drum is rotatably arranged in the collecting shell, a grinding wheel is fixedly arranged on the outer wall of the rotary drum, and a triangular arc-shaped sand block is arranged on the annular outer wall of the grinding wheel.
Inventors
- WANG JIANRONG
- ZHANG ZHONGFAN
Assignees
- 昆山百邦吉橡塑有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20260414
Claims (7)
- 1. The follow-up polishing device for repairing the outer circle of the rubber roller comprises a supporting platform (1) and is characterized in that two groups of rotary clamping assemblies used for centering and clamping the rubber roller and polishing assemblies used for repairing and polishing the outer circle of the rubber roller and provided with a self-cleaning mechanism are arranged on the supporting platform (1); The rotary clamping assembly comprises two groups of clamping discs (2), conical grooves (21) are formed in opposite sides of the clamping discs (2), and clamping claws (22) which are positioned on two sides of the clamping discs (2) and move in a linkage manner to enable the clamping discs (2) to move relatively; The polishing assembly comprises a collecting shell (3) and an electric push rod (31) used for horizontally moving the collecting shell (3), a rotary drum (32) is rotatably arranged in the collecting shell (3), a grinding wheel (33) is fixedly arranged on the outer wall of the rotary drum (32), and a triangular arc-shaped sand block (34) is arranged on the annular outer wall of the grinding wheel (33); The top of supporting platform (1) is through slide rail sliding connection has two sets of movable frames (23), and rotates on movable frames (23) install with gripper jaw (22) sliding connection's rotation seat (24), fixedly connected with and rotation seat (24) sliding connection's guide arm on grip block (2), fixedly connected with spring (25) between grip block (2) and rotation seat (24), articulated between gripper jaw (22) and grip block (2) have connecting rod (26), install on movable frames (23) through the bolt and drive corresponding rotation seat (24) rotatory motor one.
- 2. The follow-up polishing device for repairing the outer circle of the rubber roller according to claim 1, wherein the triangular arc-shaped sand blocks (34) and the grinding wheel (33) are integrally formed, the number of the triangular arc-shaped sand blocks is two, the triangular arc-shaped sand blocks are distributed to the arc-shaped outer wall of the grinding wheel (33) at equal intervals, and the inclined guide surface is formed at the edge of the end face of the grinding wheel (33).
- 3. The follow-up polishing device for repairing the outer circle of the rubber roller according to claim 1, wherein a second motor is installed at the bottom of the supporting platform (1) through bolts, a gear (11) is fixedly installed on an output shaft of the second motor, toothed plates (27) distributed in a staggered mode are fixedly installed on two groups of moving frames (23), and the two groups of toothed plates (27) are meshed with the gear (11).
- 4. The follow-up polishing device for repairing the excircle of the rubber roller according to claim 1, wherein the top of the supporting platform (1) is slidably connected with a movable bracket (35) through a sliding rail, the electric push rod (31) is fixedly arranged on the movable bracket (35), a supporting rod which is slidably connected with the movable bracket (35) is fixedly connected on the collecting shell (3), a screw rod (12) which is in threaded connection with the movable bracket (35) is rotatably arranged at the top of the supporting platform (1), and a motor III for driving the screw rod (12) to rotate is arranged on the supporting platform (1) through bolts.
- 5. The follow-up polishing device for repairing the outer circle of the rubber roller according to claim 4, wherein a motor IV for driving the rotary cylinder (32) to rotate is mounted on the collecting shell (3) through bolts, a blowing cylinder (36) is rotatably connected to the inside of the rotary cylinder (32), an air outlet slit (37) is formed in the bottom of the blowing cylinder (36) in a penetrating mode, and the rotary cylinder (32) is of a net cylinder structure.
- 6. The follow-up polishing device for repairing the outer circle of the rubber roller according to claim 5, wherein an air suction pipe (38) is fixedly communicated with the bottom of the collecting shell (3), a impurity filtering box (39) is fixedly communicated with the free end of the air suction pipe (38) through bolts, the impurity filtering box (39) is fixedly communicated with a blowing cylinder (36) through a blowing pipe (310), and the blowing pipe (310) is fixedly connected with the collecting shell (3).
- 7. The follow-up polishing device for repairing the outer circle of the rubber roller according to claim 6, wherein a blower is arranged on the blowing pipe (310), a filter screen and filter cotton are arranged inside the impurity filtering box (39) and between the air suction pipe (38) and the air inlet end of the blowing pipe (310), and the filter screen is positioned above the filter cotton.
Description
Follow-up polishing device for repairing excircle of rubber roller Technical Field The invention relates to the technical field of rubber roller polishing, in particular to a follow-up polishing device for repairing an excircle of a rubber roller. Background The rubber roller is a functional roller component in the core of industrial production, generally takes high-strength metal as a rigid mandrel, and the outer layer is coated with natural rubber and synthetic rubber and is manufactured into cylindrical components with different hardness and different surface structures through a vulcanization process, so that the rubber roller is widely applied to a plurality of industrial fields such as printing, papermaking, textile, rubber and plastic processing, metallurgy, packaging and the like, bears key processes such as material conveying, calendaring, coating, laminating, traction, embossing and the like, and has the performance indexes such as geometric precision, roundness, surface roughness, coaxiality and the like of the outer round surface, so that the stability of the production process, the product processing precision and the quality of a finished product are determined, and performance attenuation is caused by the problems such as abrasion, corrosion, deformation and the like in long-term operation, so that the surface precision and the working performance of the rubber roller are recovered through excircle repairing and polishing treatment, and the rubber roller is a key vulnerable part for guaranteeing the high-efficiency and stable operation of an industrial production line. At present, in the rubber roller polishing process, the rigidity continuous contact of emery wheel and rubber roller can produce continuous side direction conflict power to soft rubber roller body, very easily cause the local deformation of roller body, the damage such as roller removal even burn foaming, can't satisfy the repair requirement of high accuracy rubber roller, and the viscidity rubber piece that produces of polishing not only splashes pollution operation environment everywhere, adhere to the inside stability that influences of equipment, still easily block up the emery wheel hole and cause emery wheel passivation, polishing efficiency decline sharply, generally lack integrated piece collection and emery wheel automatically cleaning mechanism, need frequent shut down to carry out manual cleaning, reduce the prosthetic overall efficiency of rubber roller by a wide margin, increase the manual maintenance cost, still lead to technology continuity poor because of the operation interruption, be difficult to adapt to modern industrial production line to high accuracy, low damage, the continuous prosthetic core demand. According to the technical defects, the rubber roller centering clamping is realized through double fixation of the conical grooves and the clamping claws, intermittent contact polishing of the triangular arc-shaped sand blocks of the grinding wheel is combined, deformation damage of the rubber roller is avoided, low-damage follow-up polishing is realized, meanwhile, a negative pressure collecting and self-cleaning mechanism is integrated, polishing scraps are collected in a directional mode, the grinding wheel is reversely purged through cleaning airflow, full-automatic sand cleaning and heat dissipation are realized, polishing, chip removal and sand cleaning integrated treatment is formed, polishing quality is guaranteed to be stable, and operating efficiency and service life of the grinding wheel are improved. Disclosure of Invention The invention aims to provide a follow-up polishing device for repairing the excircle of a rubber roller, which aims to solve the technical defects. The follow-up polishing device for repairing the outer circle of the rubber roller comprises a supporting platform, wherein two groups of rotary clamping assemblies for centering and clamping the rubber roller and polishing assemblies with self-cleaning mechanisms for repairing and polishing the outer circle of the rubber roller are arranged on the supporting platform; The rotary clamping assembly comprises two groups of clamping discs, conical grooves are formed in opposite sides of the clamping discs, and clamping claws which are positioned on two sides of the clamping discs and move in a linkage manner to move relatively; the polishing assembly comprises a collecting shell and an electric push rod used for horizontally moving the collecting shell, a rotary cylinder is rotatably arranged in the collecting shell, a grinding wheel is fixedly arranged on the outer wall of the rotary cylinder, and a triangular arc-shaped sand block is arranged on the annular outer wall of the grinding wheel; The top of supporting platform has two sets of removal framves through slide rail sliding connection, and remove to rotate on the frame install with gripper jaw sliding connection's rotation seat, fixedly connected with and rotation seat slidin