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CN-122008017-A - Multifunctional polishing device with intelligent monitoring function

CN122008017ACN 122008017 ACN122008017 ACN 122008017ACN-122008017-A

Abstract

The invention relates to the field of intelligent polishing, in particular to a multifunctional polishing device with intelligent monitoring, which comprises an immersed frame, wherein a conveying assembly is arranged in the immersed frame and used for conveying and guiding copper coils, driving motors are arranged on the front sides of the left part and the right part of the immersed frame, four guide rollers are rotatably arranged in the immersed frame and used for guiding the copper coils to move, and a first belt pulley assembly is arranged between an output shaft of the driving motor and the immersed frame and connected with the conveying assembly. According to the invention, the surface state of the copper coil is monitored in real time through the optical sensor, and the height and the pressure of the polishing piece can be accurately adjusted by combining the cam mechanism driven by the servo motor, so that the polishing treatment of different rusted areas with multiple layers and high precision is ensured, and the three polishing pieces respectively carry out cooperative operation on the surface of the copper coil at three heights of short, medium and long under the driving of the cam, so that the rusted areas with different depths are effectively covered.

Inventors

  • Xu Chiguo
  • FAN DONGFA

Assignees

  • 南昌东驰铸造有限公司

Dates

Publication Date
20260512
Application Date
20260403

Claims (8)

  1. 1. The utility model provides a multi-functional grinding device with intelligent monitoring, its characterized in that, including submergence frame (1), be provided with conveying assembly in submergence frame (1), conveying assembly is used for carrying out transportation guide to the copper coil, submergence frame (1) both sides front side all is provided with driving motor (2), submergence frame (1) internal rotation is provided with four deflector rolls (3), deflector rolls (3) are used for guiding copper coil motion, driving motor (2) output shaft with all be provided with first belt pulley assembly (4) between submergence frame (1), first belt pulley assembly (4) with conveying assembly connects, first belt pulley assembly (4) with be connected with second belt pulley assembly (5) between submergence frame (1), second belt pulley assembly (5) also with conveying assembly connects, first belt pulley assembly (4) with second belt pulley assembly (5) all are used for conveying assembly provides operating power, submergence frame (1) middle part is provided with and is used for carrying out intelligent polishing mechanism (6) to copper coil, tensioning device (7) are used for adjusting tensioning device in the tensioning device (1).
  2. 2. The multifunctional polishing device with intelligent monitoring according to claim 1, wherein the polishing mechanism (6) comprises a monitoring component (61), the middle part of the immersion frame (1) is provided with the monitoring component (61), the monitoring component (61) comprises an optical sensor, the middle part of the immersion frame (1) is provided with two first mounting frames (62) which are vertically symmetrical, three sliding frames (63) are respectively and slidingly arranged on the first mounting frames (62), polishing pieces (64) are respectively arranged in the sliding frames (63), polishing treatment is carried out on a copper coil surface rust area by the polishing pieces (64), first springs (65) are respectively connected between the sliding frames (63) and adjacent first mounting frames (62), the first springs (65) are respectively positioned in hollowed areas at the upper parts of the first mounting frames (62), fixed frames (66) are respectively arranged on the front side and the rear side of the first mounting frames (62), three cams (67) are respectively and slidingly arranged on the front sides and the two cams (67) in sequence from the front side and the right side of the two cams (67) are respectively and slidingly arranged on the front side of the two cams (67), the novel polishing device is characterized in that first screw rods (69) are arranged on output shafts of first servo motors (68), the fixed frames (66) adjacent to the first screw rods (69) are connected in a rotary mode, racks (610) are connected to the first screw rods (69) in a threaded mode, gears (611) are connected to the inner sides of cams (67), the racks (610) are meshed with the adjacent gears (611) mutually, and the racks (610) are driven to move through the output shafts of the first servo motors (68) so that the corresponding gears (611) rotate to achieve the effect of adjusting the height positions of polishing pieces (64).
  3. 3. The multifunctional polishing device with intelligent monitoring according to claim 2, wherein the tensioning adjustment mechanism (7) comprises a fixed plate (71), the left part in the immersion frame (1) is provided with the fixed plate (71), the fixed plate (71) is located on the right side of the monitoring assembly, a lifting frame (72) is slidably arranged on the fixed plate (71), a rotating roller (73) is rotatably connected to the bottom of the lifting frame (72), the rotating roller (73) is in contact connection with the conveying assembly, a second servo motor (74) is mounted in the middle of the fixed plate (71), a second screw rod (75) is connected to an output shaft of the second servo motor (74), and the second screw rod (75) is in threaded connection with the lifting frame (72).
  4. 4. A multifunctional polishing device with intelligent monitoring according to claim 3, further comprising a blowing mechanism (8), wherein the blowing mechanism (8) comprises a mounting plate (81), two mounting plates (81) which are vertically symmetrical are arranged inside the immersed frame (1), the mounting plates (81) correspond to the corresponding first mounting frames (62) in position, second mounting frames (82) are arranged on the front side and the rear side of the immersed frame (1), blowing assemblies (83) are arranged in the second mounting frames (82), and air guide pipes (84) are connected between the blowing assemblies (83) and the mounting plates (81).
  5. 5. The multifunctional polishing device with intelligent monitoring according to claim 4, further comprising a wiping mechanism (9), wherein the wiping mechanism (9) comprises a first wiping component (91), the first wiping component (91) and the second wiping component (92) are rotatably arranged at the left part in the immersion frame (1), the first wiping components (91) are respectively provided with a rotating handle (93), limiting pieces (94) are respectively arranged at the front side and the rear side of the left part of the immersion frame (1), blocking pieces (95) are respectively arranged on the limiting pieces (94) in a sliding mode, the blocking pieces (95) are used for limiting and blocking the adjacent rotating handles (93), and third belt pulley assemblies (96) are respectively connected between the first wiping components (91) and the second wiping components (92).
  6. 6. The multifunctional polishing device with intelligent monitoring according to claim 5, further comprising a collecting mechanism (10), wherein the collecting mechanism (10) comprises a collecting frame (101), the collecting frame (101) is slidably arranged in the middle of the immersing frame (1), a discharge outlet is formed in the rear of the collecting frame (101), a second spring (103) is connected between the collecting frame (101) and the immersing frame (1), a stirring plate (102) is arranged in the middle of the immersing frame (1), the stirring plate (102) is slidably connected with the collecting frame (101), and the stirring plate (102) can push debris residues inside to the discharge outlet along with the sliding of the collecting frame (101).
  7. 7. The multifunctional polishing device with intelligent monitoring according to claim 6, further comprising a deviation rectifying mechanism (11), wherein the deviation rectifying mechanism (11) comprises a fixed seat (111), two fixed seats (111) which are symmetrical front and back are arranged on the right part and the upper side of the middle part of the immersed frame (1), an adjusting screw (113) is rotatably connected between the two fixed seats (111) which are symmetrical front and back, four deviation rectifying plates (112) are slidably connected on the immersed frame (1), and the deviation rectifying plates (112) are in threaded connection with the adjacent adjusting screws (113).
  8. 8. The multifunctional polishing device with intelligent monitoring according to claim 4, wherein the left sides of the mounting plates (81) are all flaring structures for improving air flow intensity.

Description

Multifunctional polishing device with intelligent monitoring function Technical Field The invention relates to the field of intelligent polishing, in particular to a multifunctional polishing device with intelligent monitoring. Background Copper coil is used as important industrial material and is widely applied in the fields of electronics, construction, machinery and the like, but the surface of copper coil is easily influenced by environmental factors to generate defects such as oxidization, burrs and the like, and the subsequent processing precision and the product performance are seriously influenced. The traditional copper coil surface treatment mainly adopts a manual polishing or chemical treatment mode, and has the problems of low efficiency, poor consistency, environmental pollution and the like. Although there are currently general purpose grinding machine equipment on the market, there are significant limitations in the continuous processing of special materials such as copper coils: Firstly, the existing grinding machine has insufficient intelligent recognition capability on the surface defects of the copper coil, is difficult to accurately distinguish an oxide layer, scratches and normal surface textures, causes inaccurate grinding quantity control, is easy to generate overgrinding or missed grinding, secondly, the copper coil is easy to generate transverse offset due to tension fluctuation in the continuous feeding process, the traditional grinding machine lacks a dynamic deviation correcting function, and causes the matching degree of grinding tracks and defect areas to be reduced, in addition, the copper material characteristics cause adhesion scraps to be easy to generate in the grinding process, a dust collecting system of the existing grinding machine is designed for steel materials, and has insufficient adsorption and cleaning efficiency on the copper scraps, thereby not only affecting the equipment stability, but also possibly causing secondary pollution. A multifunctional grinding device with intelligent monitoring has thus now been developed in view of the above problems. Disclosure of Invention In order to overcome the defects of the prior art, the invention provides the multifunctional polishing device with intelligent monitoring. The technical scheme of the invention is that the multifunctional polishing device with intelligent monitoring comprises an immersed frame, wherein a conveying assembly is arranged in the immersed frame and used for conveying and guiding copper coils, driving motors are arranged on the front sides of the left part and the right part of the immersed frame, four guide rollers are rotatably arranged in the immersed frame and used for guiding copper coils to move, a first belt pulley assembly is arranged between an output shaft of the driving motor and the immersed frame and connected with the conveying assembly, a second belt pulley assembly is connected between the first belt pulley assembly and the immersed frame and also connected with the conveying assembly, the first belt pulley assembly and the second belt pulley assembly are both used for providing running power for the conveying assembly, a polishing mechanism used for intelligently monitoring and polishing the copper coils is arranged in the middle of the immersed frame, and a tensioning adjusting mechanism used for adjusting the tensioning degree of the conveying assembly is arranged in the middle of the immersed frame. Further, the polishing mechanism comprises a monitoring assembly, the submergence frame middle part is provided with the monitoring assembly, including optical sensor in the monitoring assembly, submergence frame middle part is provided with two first installing frames of upper and lower symmetry, all slidingtype is provided with three sliding frame on the first installing frame, all be provided with polishing piece in the sliding frame, polishing piece is used for polishing to copper roll surface corrosion area, sliding frame and adjacent all be connected with first spring between the first installing frame, first spring all is located in the fretwork area of upper portion in the first installing frame, both sides all are provided with the fixed frame around the first installing frame, all be connected with three cams in the fixed frame in the rotation type, the cam is used for promoting adjacent the sliding frame, protruding height on the cam is all different, evenly distributes from left to right according to weak point, well, long, two first servo motor output shaft of symmetry are provided with around, first servo motor output shaft is last to be provided with first rack and pinion and adjacent, the first rack and pinion are connected with each other through the rotation of rack, the first rack and pinion is connected with the screw rod, the screw rod is connected with each other. Further stated, the tensioning adjustment mechanism comprises a fixed plate, the left part is provi