CN-122008027-A - Deburring production line for automobile cylinder body
Abstract
The application relates to an automobile cylinder deburring production line which comprises a feeding unit, a deburring unit, a first transmission unit, a detection unit, a second transmission unit and a packaging unit which are sequentially arranged along the moving direction of a cylinder, wherein the feeding unit comprises an identification mechanism and a first mechanical arm which are electrically connected, the identification mechanism is used for identifying the model of the cylinder, the deburring unit, the detection unit and the packaging unit are electrically connected with the identification mechanism, the first mechanical arm is used for transferring the cylinder from the feeding unit to the deburring unit, the first transmission unit is used for transferring the cylinder from the deburring unit to the detection unit, the detection unit is used for detecting the deburring condition of the cylinder to divide the cylinder into qualified products and defective products, the second transmission unit is used for transferring the qualified products detected by the detection unit to the packaging unit, and transferring the defective products detected by the detection unit to a discharging working position. The cylinder body can be adjusted in real time according to different identified cylinder body models, and therefore cylinders with different models can be machined.
Inventors
- NIU YONGSONG
- LIU HAO
- ZENG WEI
- LI FANGXIN
- ZHANG ZHIMIN
- CHEN YANG
- ZHANG GUOHUI
- HU SHIXIN
Assignees
- 东风本田发动机有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20251230
Claims (10)
- 1. The automobile cylinder body deburring production line is characterized by comprising a feeding unit, a deburring unit, a first transmission unit, a detection unit, a second transmission unit and a packaging unit which are sequentially arranged along the moving direction of a cylinder body, wherein the feeding unit comprises an identification mechanism and a first mechanical arm which are electrically connected, the identification mechanism is used for identifying the model of the cylinder body, the deburring unit, the detection unit and the packaging unit are electrically connected with the identification mechanism, the first mechanical arm is used for transferring the cylinder body from the feeding unit to the deburring unit, the first transmission unit is used for transferring the cylinder body from the deburring unit to the detection unit, the detection unit is used for detecting the deburring condition of the cylinder body so as to divide the cylinder body into qualified products and defective products, and the second transmission unit is used for transferring the qualified products detected by the detection unit to the packaging unit and the defective products detected by the detection unit to a discharging working position.
- 2. The automobile cylinder deburring production line of claim 1, wherein the deburring unit is provided with a sealing cavity, a polishing mechanism and a lubricating mechanism are arranged in the sealing cavity, the polishing mechanism and the lubricating mechanism are both connected with the inner side wall of the sealing cavity, the lubricating mechanism is used for spraying liquid into the sealing cavity, and the first mechanical arm is used for transferring the cylinder into the sealing cavity.
- 3. The automobile cylinder deburring production line of claim 1, wherein the first mechanical arm comprises a first mounting frame, a grabbing mechanism and an air injection mechanism, the air injection mechanism and the grabbing mechanism are connected with the first mounting frame, the air injection mechanism and the grabbing mechanism are correspondingly arranged, and the air injection mechanism and the grabbing mechanism are synchronously moved with the first mounting frame.
- 4. The automobile cylinder deburring production line of claim 1, wherein said inspection unit comprises an inspection robot and a manual inspection position, said manual inspection position being provided at a rear end of said inspection robot along a moving direction of said cylinder.
- 5. The automobile cylinder deburring production line of claim 4, wherein said inspection robot comprises a fixed portion and a plurality of inspection cameras, said fixed portion is used for fixing said cylinder, said plurality of inspection cameras are all oriented toward said fixed portion, said inspection cameras are used for inspecting burrs of said cylinder, and said inspection cameras are all movable relative to said fixed portion.
- 6. The automotive cylinder deburring production line of claim 4, further comprising a third transfer unit disposed between said inspection robot and said manual inspection site for transferring said cylinder from said inspection robot to said manual inspection site.
- 7. The automobile cylinder deburring production line of claim 1, wherein said second transmission unit comprises a second mechanical arm comprising a second mounting frame, a laser detection mechanism and a clamping mechanism, said laser detection mechanism and said clamping mechanism are both connected to said second mounting frame and are both in synchronous motion with said second mounting frame, said laser detection mechanism is disposed toward said clamping mechanism and is used for detecting the clamping state of said clamping mechanism.
- 8. The deburring production line for automobile cylinders according to claim 7, wherein the packing unit comprises a container forming mechanism for forming a packing container and a placement position for placing parts required for forming the packing container, and the second mechanical arm further comprises an adsorption mechanism connected to the second mounting frame and moving in synchronization with the second mounting frame, and the adsorption mechanism is used for adsorbing the parts required for forming the packing container.
- 9. The automotive cylinder deburring production line of claim 1, further comprising an AGV trolley and a loading conveyor, said identification mechanism being disposed in correspondence with said loading conveyor, said AGV trolley being configured to transport said cylinder to one end of said loading conveyor, said first mechanical arm being disposed at the other end of said loading conveyor.
- 10. The automotive cylinder deburring production line of claim 1, further comprising a control assembly, said identification mechanism, said first mechanical arm, said deburring unit, said detection unit and said packaging unit being electrically connected to said control assembly.
Description
Deburring production line for automobile cylinder body Technical Field The application relates to the technical field of automobile machining, in particular to an automobile cylinder deburring production line. Background Along with the development of the automobile industry, the requirements on automobile parts are higher and higher, and in the production process of the automobile parts, burrs or flash conditions exist in the produced parts, such as automobile cylinder bodies and other parts, and the burrs and the flash easily cause the conditions of part abrasion and transmission clamping stagnation when the parts are used, so that the normal use of the automobile is not facilitated. Therefore, the prior art generally performs deburring operations to eliminate wear or galling caused by burrs or flashes. The existing deburring technology mainly comprises two types, manual polishing or robot polishing, wherein the manual polishing is performed by using polishing tools such as sand paper or a grinder to polish burrs by an operator, so that the deburring effect is achieved. The robot polishing is to mount polishing tools such as a polisher on the robot claw, and the robot claw is controlled to move so as to move to a preset position to polish the automobile cylinder body. At present, the two polishing modes are checked by manual visual inspection to judge whether the polishing effect reaches the expected value. However, the manual polishing method is low in polishing efficiency, time-consuming and labor-consuming, and is not suitable for mass production. The polishing mode through the robot paw is generally only used for setting a cylinder body of one model, and the cylinder body cannot be automatically processed according to the cylinder body to be processed in a production line with the cylinder bodies of different models, so that the polishing machine has certain limitation in use. By means of visual inspection manually, the inspection efficiency and accuracy are easily affected by the attention of inspectors, physical conditions and other factors, the human body (such as cervical vertebra and lumbar vertebra) is easily burdened after long-time observation, scraps can be generated in the polishing process, and the human body is easily injured by the scraps in the process of sucking. Disclosure of Invention Based on the above, it is necessary to provide a deburring production line for automobile cylinders, which aims at the problems that the processing of cylinders of different models is limited and the accuracy and efficiency of manual inspection cannot be guaranteed. The automobile cylinder body deburring production line comprises a feeding unit, a deburring unit, a first transmission unit, a detection unit, a second transmission unit and a packaging unit which are sequentially arranged along the moving direction of the cylinder body, wherein the feeding unit comprises an identification mechanism and a first mechanical arm which are electrically connected, the identification mechanism is used for identifying the model of the cylinder body, the deburring unit, the detection unit and the packaging unit are electrically connected with the identification mechanism, the first mechanical arm is used for transferring the cylinder body from the feeding unit to the deburring unit, the first transmission unit is used for transferring the cylinder body from the deburring unit to the detection unit, the detection unit is used for detecting the deburring condition of the cylinder body so as to divide the cylinder body into qualified products and defective products, and the second transmission unit is used for transferring the qualified products detected by the detection unit to the packaging unit and the defective products detected by the detection unit to the discharging working position. In some embodiments, the deburring unit is provided with a sealing cavity, a polishing mechanism and a lubricating mechanism are arranged in the sealing cavity, the polishing mechanism and the lubricating mechanism are both connected with the inner side wall of the sealing cavity, the lubricating mechanism is used for spraying liquid into the sealing cavity, and the first mechanical arm is used for transferring the cylinder body into the sealing cavity. In some embodiments, the first mechanical arm comprises a first mounting frame, a grabbing mechanism and an air injection mechanism, the air injection mechanism and the grabbing mechanism are connected with the first mounting frame, the air injection mechanism and the grabbing mechanism are correspondingly arranged, and the air injection mechanism and the grabbing mechanism are synchronously moved with the first mounting frame. In some embodiments, the detection unit includes a detection robot and a manual detection bit, and the manual detection bit is located at a rear end of the detection robot along a moving direction of the cylinder. In some embodiments, the detection robot includ