CN-122008397-A - Foaming ceramic material distribution equipment and material distribution method

CN122008397ACN 122008397 ACN122008397 ACN 122008397ACN-122008397-A

Abstract

The invention discloses a foaming ceramic material distribution device and a material distribution method, wherein the foaming ceramic material distribution device comprises a hopper, a fixed frame, a movable frame and a material outlet frame, the storage hopper is positioned above the material outlet frame, and the foaming ceramic material distribution device further comprises a vibration mechanism and a connecting mechanism, the vibration mechanism comprises a vibration driving piece and a vibration rod, the vibration driving piece is connected with the vibration rod, the vibration rod can move to the lower part of the material outlet frame, the vibration driving piece can drive the vibration rod to vibrate at 50-200Hz in powder when the movable frame moves (the connecting mechanism is arranged between the vibration rod and a first transmission rod piece, and the connecting mechanism comprises a swing rod and a connecting sleeve, and the middle part of the swing rod is hinged to the bottom of the first transmission rod piece.

Inventors

LI HUI
LI MANMAN
LIN ZHI

Assignees

景德镇陶瓷大学

Dates

Publication Date: 20260512
Application Date: 20260209

Claims (9)

1. The foaming ceramic material distribution equipment is characterized by comprising a storage hopper, a fixed frame, a movable frame and a discharging frame, wherein the storage hopper is positioned above the discharging frame, a first gate is arranged at the bottom of the storage hopper, the movable frame is movably connected with the fixed frame, the movable frame can horizontally move on the fixed frame, the discharging frame is movably connected with the movable frame, the discharging frame can vertically move on the movable frame, and a second gate is arranged at the bottom of the discharging frame; The vibrating mechanism comprises a vibrating driving piece and a vibrating rod, the vibrating driving piece is connected with the vibrating rod, the vibrating rod can move to the lower side of the discharging frame, the vibrating driving piece can drive the vibrating rod to vibrate in powder material at a preset frequency when the moving frame moves, and the range of the preset frequency is 50-200Hz.
2. The foamed ceramic material distribution equipment according to claim 1, wherein the vibrating rod is horizontally arranged at the side part of the material discharging frame, the middle part of the vibrating rod is connected with the vibrating driving piece through a connecting rod, the foamed ceramic material distribution equipment further comprises a lifting mechanism, the lifting mechanism comprises a first lifting driving piece, a first transmission rod piece and a lifting sleeve, the first lifting driving piece is in transmission arrangement with the first transmission rod piece, the lifting sleeve is sleeved outside the first transmission rod piece and is fixed on the material discharging frame, the first transmission rod piece is vertically arranged at two ends of the vibrating rod, when the first transmission rod piece is driven to vertically move relative to the lifting sleeve, the connecting rod can drive the vibrating rod to vertically move, and the vibrating driving piece can drive the vibrating rod to vibrate through the connecting rod.
3. The foamed ceramic material distribution device according to claim 2, further comprising a connecting mechanism, wherein the connecting mechanism is arranged between the vibrating rod and the first transmission rod, the vibrating rod is fixed at the bottom of the connecting mechanism, the top of the connecting mechanism is hinged to the bottom of the first transmission rod, and the first transmission rod can drive the connecting mechanism to move vertically.
4. The foamed ceramic material distribution device according to claim 3, wherein the lifting mechanism further comprises a second lifting driving member and a second transmission rod member, the second lifting driving member is in transmission connection with the second transmission rod member, the second transmission rod member is vertically arranged at two ends of the vibrating rod, the first transmission rod member is sleeved outside the second transmission rod member, and the second lifting driving member can drive the second transmission rod member to vertically move relative to the first transmission rod member.
5. The foamed ceramic material distribution device according to claim 4, wherein the connecting mechanism comprises a swing rod and a connecting sleeve, the middle part of the swing rod is hinged to the bottom of the first transmission rod, the lower part of the swing rod is fixed to the upper part of the connecting sleeve, the lower part of the connecting sleeve is fixed to the end part of the vibrating rod, the upper part of the swing rod can be abutted to the bottom end of the second transmission rod, the swing rod is obliquely arranged, the swing rod is gradually inclined from top to bottom towards one side close to the vertical central shaft of the discharging frame, and the second transmission rod can drive the connecting sleeve to swing towards a direction close to or far away from the discharging frame when moving vertically.
6. The foamed ceramic distribution device of claim 2, wherein the vibratory rod comprises a middle section at a middle portion and an end section at an end portion, a transition section being provided between the middle section and the end section, the middle section having a smaller diameter than the end section, the transition section increasing in diameter from the middle section toward the end section assembly.
7. A cloth method applied to the foamed ceramic cloth apparatus as claimed in any one of claims 1 to 6, comprising the steps of: Before distributing, the skip runs below a discharge frame, a first gate of a storage hopper is opened, powder falls into the discharge frame from the storage hopper, and the discharge frame is positioned at a first horizontal preset position; when the material is distributed, the first gate is closed, the discharging frame descends in the movable frame, the vibrating rod descends to a first vibrating position, then the second gate of the discharging frame is opened, powder falls into the skip car from the discharging frame, the vibrating driving piece drives the vibrating rod to vibrate in the powder at a preset frequency, the preset frequency ranges from 50 Hz to 200Hz, and meanwhile, the movable frame drives the discharging frame to horizontally move on the fixed frame; after the material distribution is completed, the skip leaves.
8. The cloth method according to claim 7, further comprising the steps of, at the time of cloth: in the process of vibrating the vibrating rod in the powder, the discharging frame horizontally moves to a second horizontal preset position, and the vibrating rod moves from a first vibrating position to a second vibrating position; And then the first transmission rod pushes the swing rod to swing towards the vertical central shaft of the discharging frame, the vibration rod keeps vibrating and moves from the second vibration position to the third vibration position, the second gate is closed, and the vibration rod vibrates in powder below the second gate.
9. The method of distributing material according to claim 8, wherein the step of completing the distribution further comprises: the vibration rod gradually reduces the amplitude at the third vibration position and stops vibrating, the discharging frame ascends and resets to the first horizontal preset position after the vibration is stopped, and then the vibration rod resets.

Description

Foaming ceramic material distribution equipment and material distribution method Technical Field The invention relates to the technical field of foaming ceramic material distribution, in particular to foaming ceramic material distribution equipment and a material distribution method. Background The foamed ceramic distributing equipment is generally used for distributing foamed ceramic powder, and the powder can be sintered into a foamed ceramic plate after distribution. Traditional foaming ceramic cloth equipment generally includes hopper and cloth frame, and the hopper falls the powder in the cloth frame before the cloth, and the cloth frame removes on the skip afterwards, falls the powder on the skip simultaneously, after the cloth frame removes to skip terminal, the cloth is accomplished. The foaming ceramic material distribution equipment has a simple structure, but the traditional foaming ceramic material distribution equipment is used for distributing high, more air is contained in powder, the specific gravity of the powder is low, the overall heat conductivity coefficient of the powder is small, and the qualified finished product can be obtained only by sintering for a long time, so that the production period is prolonged, the length of a corresponding sintering zone is long, and the unit energy consumption of the foaming ceramic product is improved. Disclosure of Invention The invention aims to solve the technical problem of providing the foamed ceramic material distribution equipment which can reduce air in powder material in material distribution and improve the heat conduction speed of the powder material, thereby shortening the sintering time and reducing the unit production cost of foamed ceramic products. In order to solve the technical problems, the invention provides foaming ceramic material distribution equipment which comprises a storage hopper, a fixed frame, a movable frame and a discharging frame, wherein the storage hopper is positioned above the discharging frame, a first gate is arranged at the bottom of the storage hopper, the movable frame is movably connected with the fixed frame, the movable frame can horizontally move on the fixed frame, the discharging frame is movably connected with the movable frame, the discharging frame can vertically move on the movable frame, and a second gate is arranged at the bottom of the discharging frame. The vibrating mechanism comprises a vibrating driving piece and a vibrating rod, the vibrating driving piece is connected with the vibrating rod, the vibrating rod can move to the lower side of the discharging frame, the vibrating driving piece can drive the vibrating rod to vibrate in powder material at a preset frequency when the moving frame moves, and the range of the preset frequency is 50-200Hz. As the improvement of above-mentioned scheme, the vibrating rod level set up in the lateral part of ejection of compact frame, the middle part of vibrating rod pass through the connecting rod with vibration driving piece is connected, foaming ceramic cloth equipment still includes elevating system, elevating system includes first lift driving piece, first transmission member and lift sleeve, first lift driving piece with first transmission member transmission sets up, the lift sleeve pipe is located first transmission member is outer and be fixed in on the ejection of compact frame, first transmission member vertically set up in the both ends of vibrating rod, first lift driving piece drive first transmission member for when lift sleeve vertically removes, the connecting rod can drive the vibrating rod carries out vertical movement, vibration driving piece can pass through the connecting rod drive the vibrating rod vibration. As the improvement of above-mentioned scheme, foaming pottery cloth equipment still includes coupling mechanism, coupling mechanism locates the vibrating rod with between the first transmission member, the vibrating rod is fixed in coupling mechanism's bottom, coupling mechanism's top articulate in the bottom of first transmission member, first transmission member can drive coupling mechanism vertical movement. As the improvement of above-mentioned scheme, elevating system still includes second lift driving piece and second transmission member, the second lift driving piece with second transmission member transmission is connected, the second transmission member is vertical to be located the both ends of vibrating rod, first transmission member cover is located outside the second transmission member, the second lift driving piece can drive the second transmission member is for first transmission member vertical movement. As the improvement of above-mentioned scheme, coupling mechanism includes pendulum rod and adapter sleeve, the middle part of pendulum rod articulate in the bottom of first transmission member, the lower part of pendulum rod with adapter sleeve's upper portion is fixed, adapter sleeve's lower part with the tip of