CN-122008427-A - A high-efficient agitating unit of circulation formula for latex silk production
Abstract
The invention relates to the technical field of latex thread production equipment, and discloses a circulating type efficient stirring device for latex thread production. The lifting disc divides the tank body into an upper cavity and a lower cavity, the extending pipe is matched with the first flow guide pipe to enable bottom materials of the lower cavity to enter the upper cavity stirring area preferentially, the materials which are easy to deposit at the bottom originally can actively enter the main stirring area to participate in mixing, the feeding component adds filler or ingredients into the first channel in the feeding process, local high concentration areas caused by directly and intensively throwing the filler or the ingredients into the main cavity are avoided, the dispersing effect is improved, and the second flow guide pipe is used for realizing backflow, screening and material mixing through the control plug and the filter sleeve. The device can realize staged addition of different ingredients, circulating mixing of the upper chamber and the lower chamber and reduction of sedimentation and blind areas.
Inventors
- CHEN FANGCHI
- ZHAN XIAORI
Assignees
- 百祺(福建)实业有限公司
Dates
- Publication Date
- 20260512
- Application Date
- 20260410
Claims (10)
- 1. A high-efficient agitating unit of circulation formula for latex silk production, its characterized in that includes: The device comprises a tank body (100), wherein a material conveying connector (101) is arranged at the bottom of the tank body (100), a lifting disc (102) is slidably installed in the tank body (100), the lifting disc (102) divides the interior of the tank body (100) into an upper cavity and a lower cavity, and an extension pipe (103) communicated with the lower cavity is fixedly installed at the bottom of the tank body (100); The first guide pipe (200) is fixedly connected with the lifting disc (102), the upper cavity and the lower cavity are communicated through a first channel (201) in the first guide pipe (200), the upper end of the extension pipe (103) is inserted into the first guide pipe (200) in a sliding manner, and a feeding assembly is arranged in the first guide pipe (200); The second flow guide pipe (300) is fixedly connected with the lifting disc (102), the upper cavity and the lower cavity are communicated through a second channel (301) in the second flow guide pipe (300), and a control plug (303) for controlling the on-off of the second channel (301) is arranged in the second flow guide pipe (300); the lifting driving mechanism (400) is arranged outside the tank body (100) for the lifting disc (102) and is respectively connected with the first flow guide pipe (200) and the second flow guide pipe (300) so as to drive the lifting disc (102) to move up and down; the stirring assembly is used for stirring the materials on the upper side of the lifting disc (102); The upper openings of the first channel (201) and the second channel (301) face the stirring assembly, so that materials output into the upper chamber through the first channel (201) and the second channel (301) can enter a stirring area to participate in mixing, and the feeding assembly adds filler or ingredients into the first channel (201) so that the filler or ingredients enter the upper chamber along with the conveyed materials and participate in stirring mixing.
- 2. The circulating type efficient stirring device for latex thread production according to claim 1, wherein the feeding assembly comprises a servo motor (202) fixedly arranged at the top of the first flow guide pipe (200), a rotary table (203) driven by the servo motor (202) to rotate and a material conveying pipeline (204) arranged on the surface of the first flow guide pipe (200), a feeding hole (205) for guiding filler or ingredients is formed in the rotary table (203), and when the feeding hole (205) is aligned with the lower opening of the material conveying pipeline (204) along with rotation of the rotary table (203), feeding into the first flow guide pipe (200) is achieved.
- 3. The circulating type efficient stirring device for latex thread production according to claim 2, wherein after the extension pipe (103) is inserted into the first guide pipe (200), an annular cavity is formed between the extension pipe and the inner wall of the first guide pipe (200), the turntable (203) is located on the upper side of the annular cavity, and the material conveying pipeline (204) is communicated with the annular cavity at a material feeding position through the material feeding hole (205) so that filler or ingredients enter an upper cavity through the annular cavity and the first channel (201).
- 4. The circulating type efficient stirring device for latex thread production according to claim 1, wherein an electric push rod (302) is arranged in the second flow guide pipe (300), the control plug (303) is fixedly arranged at the driving end of the electric push rod (302), and the electric push rod (302) drives the control plug (303) to cover or open an opening at the bottom of the second flow guide pipe (300) so as to control the on-off of the second channel (301).
- 5. The circulating type efficient stirring device for latex thread production according to claim 4, wherein a filter sleeve (304) is arranged on the upper side of the control plug (303), the electric push rod (302) drives the filter sleeve (304) to slide in the second channel (301) when acting, and when the second channel (301) is opened, materials in the upper cavity enter the lower cavity after being screened by the filter sleeve (304).
- 6. The circulating type efficient stirring device for latex thread production according to claim 1, wherein the stirring assembly comprises a stirring motor (501) fixedly arranged at the top of the tank body (100) and a stirring blade (502) rotatably arranged on the upper surface of the lifting disc (102), and a sliding transmission connection structure is arranged between the stirring motor (501) and the stirring blade (502) so as to keep driving of the stirring blade (502) in the lifting process of the lifting disc (102); The sliding transmission connection structure comprises a transmission sleeve (503) fixedly arranged at the rotating end of the stirring motor (501), and the rotating shaft of the stirring blade (502) is of a polygonal structure and is inserted into a polygonal hole in the transmission sleeve (503) in a sliding manner.
- 7. The circulating type efficient stirring device for latex thread production according to claim 1, wherein a sealing ring (104) is arranged on the surface of the lifting disc (102), a rubber layer matched with the bottom contour of the tank body (100) is arranged at the bottom of the lifting disc (102), and the rubber layer is conical.
- 8. The circulating type efficient stirring device for latex thread production according to claim 1, wherein the material conveying connector (101) is connected with the pumping pipe network (106) through an electric control valve (109), the material conveying connector (101) is further connected with the feeding pipeline (105), and a control valve (108) is arranged on the feeding pipeline (105).
- 9. The circulating type efficient stirring device for latex thread production according to claim 8, wherein the feeding pipeline (105) is communicated with the inner cavity of the tank body (100) through a bypass pipe (107), and when the lower cavity forms negative pressure, materials in the upper cavity enter the lower cavity through the bypass pipe (107) and the feeding pipeline (105).
- 10. The circulating type efficient stirring device for latex thread production according to claim 1, wherein the lifting driving mechanism (400) is an air cylinder, and the telescopic end of the air cylinder is respectively connected with the first guide pipe (200) and the second guide pipe (300) through a lifting bracket; When the lifting disc (102) is pressed down, the bottom material of the lower chamber enters the first guide pipe (200) through the extension pipe (103) and is conveyed to the stirring area through the first channel (201), and the feeding component adds filler or ingredients into the first channel (201) so that the filler or ingredients enter the upper chamber along with the material to participate in mixing; when the lifting disc (102) ascends, the control plug (303) controls the second channel (301) to be conducted so that materials in the upper cavity flow back to the lower cavity through the second flow guide pipe (300), and therefore circulation transfer of the materials in the upper cavity and the lower cavity is achieved.
Description
A high-efficient agitating unit of circulation formula for latex silk production Technical Field The invention relates to the technical field of latex yarn production equipment, in particular to a circulating type efficient stirring device for latex yarn production. Background The latex yarn is usually prepared by taking natural latex as a basic raw material, adding a stabilizing system, a vulcanizing system, a filler and other process aids, and then carrying out the procedures of proportioning, filtering, extrusion, molding, cleaning, drying, vulcanizing and the like. The formula and technological data of the disclosed latex thread show that the latex thread precursor liquid is not a single liquid, but a composite system composed of natural latex and various functional components, wherein common components comprise natural latex, potassium hydroxide, oleic acid, zinc oxide, accelerator, sulfur, kaolin, titanium pigment, silicone oil and the like. In the preparation process of the latex yarn precursor liquid, the physical forms and the technological effects of different components are obviously different. For example, components such as KOH, oleic acid and the like are more involved in the stability adjustment of a latex system, inorganic fillers such as kaolin, titanium dioxide, diatomite and the like are more concerned with the dispersion uniformity, the sedimentation resistance and the influence on subsequent mechanical properties, and components of a vulcanization system such as zinc oxide, an accelerator, sulfur and the like are closely related to the uniformity of the formation of a subsequent crosslinked network. The related public researches show that the stability of the natural latex system is closely related to pH, alkaline components and a preservation system, the dispersion effect of the inorganic filler is influenced by the system state, the dispersion condition and the addition mode, and the distribution state of the components of the vulcanization system further influences the mechanical property and the network structure uniformity of the subsequent materials. The prior latex thread pre-liquid stirring equipment mostly adopts a single stirring cavity, a single stirring shaft or a local reinforced stirring mode to finish mixing. Although the mode can realize material mixing to a certain extent, when working conditions of staged addition of various fillers and ingredients are faced, obvious defects still exist that 1) part of fillers or ingredients need to undergo a more sufficient dispersing process after being added, if another ingredient is continuously added when the fillers or ingredients do not reach a more uniform state, the mixing process of the previous stage is often interrupted, a plurality of local high concentration areas exist in a system at the same time, the overall mixing difficulty is increased, 2) inorganic fillers have sedimentation tendency, if the inorganic fillers are only subjected to local disturbance at the bottom or single-cavity overall stirring, the problems that the local stirring range is limited, the materials at the corner area or the bottom area are difficult to continuously enter an effective stirring area are easy to occur, so that dead areas or bottom detention areas are formed, and 3) paths and moments of different materials entering a main stirring area are uncontrollable, so that certain ingredients are easy to stay too long before entering the stirring area, or are directly accumulated in the local areas, and the overall uniform dispersing is unfavorable. Especially in emulsion silk front liquid, if the fillers such as kaolin, titanium dioxide, diatomite and the like are intensively added when the stable state of the emulsion is not established or the previous stage of mixing is not completed, local agglomeration, aggravation of sedimentation or uneven dispersion easily occur, and if the components of the vulcanization system such as zinc oxide, accelerator, sulfur and the like are continuously added when the fillers are not fully dispersed, the inconsistent proportion of the components in different areas in the system can be further caused, and the difficulty of obtaining uniform crosslinked network in the follow-up process is increased. The related publications show that the dispersion state, sedimentation resistance and fluidity of the filler in the latex of the latex yarn can influence the 300% stretching stress, tensile strength, elongation at break and ageing resistance of the latex yarn, and meanwhile, the presulfiding time, the vulcanizing system composition and the auxiliary agent dispersion state in the natural latex system can obviously influence the final mechanical property. Therefore, the latex yarn precursor liquid preparation not only requires stirring, but also requires different ingredients to enter an effective stirring area according to proper time and proper mode and complete staged uniform mixing. Based on the problems, such as di