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CN-122008561-A - High-frequency welding equipment for water skiing channel

CN122008561ACN 122008561 ACN122008561 ACN 122008561ACN-122008561-A

Abstract

The application discloses high-frequency welding equipment for a water slide, which comprises an unreeling device, a positioning device, a first clamping conveying device, a high-frequency welding device, a second clamping conveying device and a controller, wherein the unreeling device, the positioning device, the first clamping conveying device, the high-frequency welding device, the second clamping conveying device and the controller are sequentially arranged along a working procedure. During operation, the unreeling device releases the bottom belt and the bonding belt, after being aligned by the positioning device, the bottom belt and the bonding belt are clamped by the first clamping and conveying device and conveyed to the high-frequency welding device section by section for welding and fixing, and then the welding section is conveyed to be discharged by the second clamping and conveying device. All the devices are coordinated and controlled by a controller, so that full-automatic continuous production from unreeling, counterpoint and welding to blanking is realized. The application solves the problems of low efficiency and poor consistency of the traditional manual operation, and remarkably improves the degree of production automation, the consistency of products and the production efficiency.

Inventors

  • ZHANG CUIHUA

Assignees

  • 惠州市进成实业有限公司

Dates

Publication Date
20260512
Application Date
20260326

Claims (10)

  1. 1. The high-frequency welding equipment for the water skiing channel is characterized by comprising an unreeling device, a positioning device, a first clamping conveying device, a high-frequency welding device, a second clamping conveying device and a controller which are sequentially arranged, wherein the unreeling device is used for unreeling a bottom belt and a bonding belt according to a processing procedure, the bottom belt and the bonding belt are positioned by the positioning device and then positioned and attached to the first clamping conveying device, the continuous bottom belt and the bonding belt are conveyed to the high-frequency welding device section by clamping by the first clamping conveying device, the bottom belt and the bonding belt are fixed by section welding by the high-frequency welding device, and the bottom belt and the bonding belt welding section are conveyed to discharge from the high-frequency welding device by the second clamping conveying device; The unreeling device, the first clamping and conveying device, the high-frequency welding device and the second clamping and conveying device are electrically connected with the controller.
  2. 2. The high-frequency welding equipment for the water skiing channel is characterized in that the unreeling device comprises an unreeling frame, a swinging assembly is arranged on one side, away from the positioning device, of the bottom of the unreeling frame, a bottom belt unreeling roller is rotatably connected with the swinging assembly, two combined belt unreeling rollers which are vertically arranged are detachably and rotatably arranged on the top of the unreeling frame, first gears are coaxially arranged at one end parts of the two combined belt unreeling rollers, damping motors are coaxially arranged at positions, corresponding to the two combined belt unreeling rollers, of the unreeling frame, second gears are coaxially arranged on driving shafts of the damping motors, and the first gears are meshed with the second gears in the corresponding damping motors and the combined belt unreeling rollers.
  3. 3. The high-frequency welding equipment for the water skiing channel is characterized in that the swinging assembly comprises a rotating shaft, swinging arms and swinging cylinders, wherein the rotating shaft is rotatably arranged on an unreeling frame, the swinging arms are respectively hinged to two ends of the rotating shaft, the swinging cylinders are used for driving the swinging arms to swing, one end of a bottom belt unreeling roller is detachably connected with one end of one swinging arm far away from the rotating shaft and rotates, the other end of the bottom belt unreeling roller is detachably connected with one end of the other swinging arm far away from the rotating shaft and rotates, the number of the swinging cylinders is two, the bottom ends of the two swinging cylinders are hinged to the middle of the unreeling frame, the two swinging cylinders are in one-to-one alignment with the two swinging arms, and the opposite-to-one swinging cylinders are hinged to the swinging arms.
  4. 4. The high-frequency welding equipment for the water skiing channel is characterized in that the positioning device comprises a positioning frame, two combined belt positioning shafts which are vertically arranged are rotatably arranged on one side, close to the unreeling device, of the top of the positioning frame, the two combined belt positioning shafts are arranged in parallel, a plurality of first positioning rings are movably sleeved on each combined belt positioning shaft, bolts are arranged on each first positioning ring and are abutted against the combined belt positioning shafts through the bolts to be fixed on the combined belt positioning shafts, three bottom belt positioning shafts are rotatably arranged on the positioning frame, three bottom belt positioning shafts are arranged in a triangular mode, the three bottom belt positioning shafts are arranged in parallel with the combined belt positioning shafts, two bottom belt positioning shafts are arranged at the bottom of the positioning frame, the other bottom belt positioning shaft is arranged at the top of the positioning frame and between the two bottom belt positioning shafts, two bottom belt positioning shafts are sleeved on each bottom belt positioning shaft and are provided with two bottom belt positioning shafts, and the two bottom belt positioning shafts are abutted against the bolts to be fixed on the second positioning shafts.
  5. 5. The high-frequency welding equipment for the water slide channel is characterized in that a positioning plate with the length direction parallel to the axis direction of the positioning shaft of the combined belt is further arranged at the top of the positioning frame, grooves extending along the length direction of the positioning plate are formed in the positioning plate, the number of the grooves is two, the two grooves are distributed at intervals along the width direction of the positioning plate, a plurality of limiting plates are movably arranged on the top surface of the positioning plate, round sliding rods with the diameters matched with the width dimension of the grooves are respectively arranged at the two ends of each limiting plate, the two round sliding rods are respectively inserted into the two grooves to realize sliding, threads are respectively arranged on each round sliding rod, part of threads below the positioning plate are connected with clamping blocks, the limiting plates are fixed on the top surface of the positioning plate through the clamping blocks and the limiting plates, a pressing shaft is further arranged on one side, far away from the unreeling device, of the positioning frame, and the pressing shaft is parallel to the positioning shaft of the combined belt.
  6. 6. The high-frequency welding equipment for a water ski, as set forth in claim 4, wherein the positioning frame is provided with a gravity tensioning mechanism, the gravity tensioning mechanism comprises a sliding assembly arranged along the axis direction of the bottom belt positioning shaft and gravity shafts with two ends respectively connected to the two sliding assemblies, the gravity shafts are parallel to the bottom belt positioning shaft, each sliding assembly comprises two vertical shafts, each vertical shaft is provided with a shaft sleeve in a sliding manner, the two shaft sleeves are connected with a connecting block together, and the gravity shafts are connected with the connecting block.
  7. 7. The high-frequency welding equipment for the water skiing channel according to claim 1, wherein the first material clamping and conveying device comprises a first conveying frame and two first clamping components, the first conveying frame is provided with a first conveying shaft in a rotating mode on two sides close to the positioning device and the high-frequency welding device, the middle of the first conveying shaft is provided with a first supporting cylinder in a rotating mode, the first supporting cylinder is sleeved with a first conveying belt for supporting a bottom belt, the end portions of the first conveying shaft are sleeved with a first transmission belt in a sleeved mode, two first sliding rails are further arranged between the first conveying frame and the first conveying shaft, the two first sliding rails correspond to two end portions of the first conveying shaft respectively and are perpendicular to the first conveying shaft on a horizontal plane, each first sliding rail is connected with two first sliding blocks in a sliding mode, one of the first sliding blocks of the first sliding rails is connected with one first clamping component, the other first sliding block is connected with the first clamping component in a mode, the first clamping component is connected with the first clamping component in a mode, the other clamping component is connected with the first clamping component in a mode, the first clamping component is close to one side of the first clamping component, and the second clamping component is connected with the first clamping component in a mode, and the second clamping component is connected with one side of the first clamping component is connected with the first clamping component.
  8. 8. The high frequency welding apparatus for a water slide as claimed in claim 7, wherein: the second clamping and conveying device comprises a second conveying frame and two second clamping components, wherein the second conveying frame is provided with second conveying shafts in a rotating manner on the side parts close to and far from the high-frequency welding device, the two second conveying shafts are provided with second supporting cylinders in a rotating manner, the two second supporting cylinders are sleeved with second conveying belts for supporting bottom belts, the end parts of the two second conveying shafts are sleeved with second transmission belts together, two second sliding rails are further arranged between the two second conveying shafts on the second conveying frame, the two second sliding rails correspond to the two end parts of the second conveying shafts respectively and are perpendicular to the second conveying shafts on a horizontal plane, each second sliding rail is connected with two second sliding blocks in a sliding manner, one of the two second sliding blocks is connected with one second clamping component, the other second sliding blocks of the two second sliding rails are connected with the other second clamping assembly, one second clamping assembly is positioned at one side close to the high-frequency welding device, the second sliding blocks connected with the second clamping assembly are locked on the second sliding rails through bolts, the other second clamping assembly is arranged at one side far away from the high-frequency welding device and is connected with the second transmission belt, the second clamping assembly is used for clamping a second conveying belt and a bottom belt and a combining belt paved on the second conveying belt or releasing clamping, a linkage belt is sleeved on the first conveying shaft and the second conveying shaft close to the high-frequency welding device together, a servo motor is arranged on the second conveying frame, the servo motor is connected with one second conveying shaft and used for driving the second conveying shaft to rotate in a reciprocating mode.
  9. 9. The high-frequency welding equipment for a water slide channel according to claim 8, wherein the first clamping device comprises a first bottom clamping plate, a first portal frame, a first top clamping plate and a first lifting cylinder, the first bottom clamping plate is connected with the first sliding block and penetrates through the first conveying belt from the inner side of the first conveying belt, the first portal frame is arranged on the first bottom clamping plate, a cross rod of the first portal frame is arranged above the conveying surface of the first conveying belt and spans the first conveying belt, the first lifting cylinder is arranged on the cross rod of the first portal frame, a piston rod of the first lifting cylinder is downwards, the first top clamping plate is connected with the piston rod of the first lifting cylinder, the first top clamping plate is driven to be close to or far away from the first bottom clamping plate through the first lifting cylinder, the second clamping device comprises a second bottom clamping plate, a second portal frame, a second top clamping plate and a second lifting cylinder, the second bottom clamping plate is connected with the second sliding block, the second sliding block is arranged on the second conveying belt, the second portal frame is arranged on the second portal frame, the second top clamping plate is driven to be far from the second lifting cylinder, the second top clamping plate is connected with the second lifting cylinder, the second lifting cylinder is arranged on the second top clamping plate and spans the second lifting cylinder, and the piston rod of the second lifting cylinder is driven to be far from the second lifting cylinder.
  10. 10. The high-frequency welding equipment for the water skiing channel is characterized by comprising a mounting frame, a third lifting cylinder arranged at the top of the mounting frame, a lifting table connected with the third lifting cylinder, a positive guide plate arranged on the bottom surface of the lifting table, a workbench arranged on the mounting frame and below the lifting table, a negative guide plate arranged at the top of the workbench, and a high-frequency source arranged on one side of the mounting frame, wherein a positive guide pressing strip is arranged on the positive guide plate, the positive stage of the high-frequency source is connected with the positive guide plate, and the negative electrode of the high-frequency source is connected with the negative guide plate.

Description

High-frequency welding equipment for water skiing channel Technical Field The application relates to the technical field of production of water skis, in particular to high-frequency welding equipment for water skis. Background The slide water channel is used as a common water entertainment facility and is generally composed of a bottom belt and a combination belt arranged on the bottom belt, wherein the combination belt can form a safety barrier through inflation or form a fountain water belt through water filling so as to realize a lubrication function, so that the slide experience of tourists is improved. In order to ensure the structural stability and the use safety of the sliding water channel, the bottom belt and the combining belt are connected through a reliable process. At present, a high-frequency welding technology is commonly adopted in the industry to realize the combination of the two, and the technology utilizes a high-frequency electromagnetic field to heat, melt and press the inside of the material, so that the material has the advantages of firm connection, good sealing performance, higher efficiency and the like. However, most of the conventional high-frequency welding devices have semi-automatic structures, and many disadvantages still exist in practical operation. The method comprises the steps of firstly paving a bottom belt on a workbench of high-frequency equipment by an operator, then placing a bonding belt at a corresponding position of the bottom belt according to the technological requirement, then carrying out preliminary welding on a plurality of positioning points by the equipment to fix relative positions, and finally, synchronously moving the bottom belt and the bonding belt by means of manual traction in a section-by-section welding process and readjusting the position of the bonding belt after each displacement to ensure welding alignment precision. The process has the advantages of high labor intensity, high requirements on operation proficiency, limited welding beat due to manual operation speed and low overall production efficiency. In addition, the frequent manual intervention also easily causes material shift or alignment deviation, which affects the consistency and quality stability of the product. Disclosure of Invention The application provides high-frequency welding equipment for a water slide, which aims to solve the problems of low efficiency, high labor intensity and poor product consistency of high-frequency equipment for manufacturing the existing water slide. The high-frequency welding equipment for the water skiing channel comprises an unreeling device, a positioning device, a first clamping conveying device, a high-frequency welding device, a second clamping conveying device and a controller which are sequentially arranged, wherein the unreeling device is used for unreeling a bottom belt and a bonding belt according to a processing procedure, the bottom belt and the bonding belt are positioned by the positioning device and then are positioned and attached by the first clamping conveying device, the continuous bottom belt and the bonding belt are conveyed to the high-frequency welding device section by clamping by the first clamping conveying device, the bottom belt and the bonding belt are fixed by section welding by the high-frequency welding device, and the bottom belt and the bonding belt welding section are conveyed to discharge from the high-frequency welding device by the second clamping conveying device; The unreeling device, the first clamping and conveying device, the high-frequency welding device and the second clamping and conveying device are electrically connected with the controller. By adopting the technical scheme, the unreeling, positioning, clamping and conveying, welding and blanking devices are integrated and are unified and coordinated by the controller, so that uninterrupted and full-automatic continuous production from raw materials to welding finished products is realized. The complex links of manual tape laying, traction, alignment and segmented welding are eliminated, the labor intensity and the dependence on the operation proficiency are greatly reduced, the production beat is controlled by equipment, and the consistency of the whole production efficiency and the product is remarkably improved. Preferably, the unreeling device comprises an unreeling frame, one side of the unreeling frame, which is far away from the positioning device, is provided with a swinging component, the swinging component is rotationally connected with a bottom belt unreeling roller, two combined belt unreeling rollers which are arranged up and down are detachably and rotationally arranged at the top of the unreeling frame, one end parts of the combined belt unreeling rollers are coaxially provided with first gears, positions of the two combined belt unreeling rollers corresponding to the two combined belt unreeling rollers on the unreeling frame are coaxia