CN-122008614-A - Manufacturing method of multifunctional toilet cleaning block

CN122008614ACN 122008614 ACN122008614 ACN 122008614ACN-122008614-A

Abstract

The invention discloses a manufacturing method of a multifunctional toilet cleaning block. The method realizes continuous production of the toilet cleaning block with the multilayer structure through an automatic flow. The method comprises the specific steps of mixing bottom materials through a hopper, accurately throwing the materials to the bottom of a die cavity through a screw conveyor, flattening the materials, centering the core materials through a vibration disc or a sucker device, covering the surface of the core materials by the top materials in the same mode, realizing one-step forming of multi-layer materials through a pressurizing device with pressure monitoring, performing 180-degree overturning and positioning through a vacuum sucker device after demoulding through a demoulding clamping mechanism, and finally sealing and packaging through a blister packaging machine. The scheme adopts the cooperation operation of modularized equipment, breaks through the technical bottleneck of discontinuous production of the multifunctional toilet cleaning block, realizes the multi-effect cooperation of cleaning, sterilization and the like through a layered pressing process, and simultaneously improves the production efficiency and the product qualification rate. The method realizes the full-flow automatic production from feeding to packaging.

Inventors

WU LILAI
LIU XIAOSHAN

Assignees

东莞爱屋氏日用品有限公司

Dates

Publication Date: 20260512
Application Date: 20260204

Claims (10)

1. The manufacturing method of the multifunctional toilet cleaning block is characterized by comprising the following steps of: Setting three feeding points on a feeding guide rail, and setting a template moving along the feeding guide rail, so that the template is provided with a die cavity, and the template sequentially moves to the three feeding points along the feeding guide rail; The bottom material is put in, namely the template is moved to a first feeding point along a material conveying guide rail, the bottom material is arranged at the bottom of the die cavity, and then the die cavity is pressed by a flattening device; core material throwing, namely moving a template provided with bottom materials to a second material throwing point along a material conveying guide rail, and arranging the core materials on the upper surface of the bottom materials in the die cavity; The top material is put in, namely, a template provided with the bottom material and the core material is moved to a third feeding point along a material conveying guide rail, the top material is arranged on the upper surface of the bottom material in a die cavity and covers the outer surface of the core material, and then the top material, the core material and the bottom material are pressed and molded through a compression molding device, so that a pressed and molded product is obtained; demolding, namely taking out the pressed product from the mold cavity through a stripping device; the product reversing is that the molded product taken out by the stripping device is turned over by a product reversing device and then put into a bubble cap; and (3) product packaging, namely sealing and packaging the bubble cap filled with the product through a bubble cap packaging machine.
2. The method of manufacturing a multi-functional toilet block according to claim 1, wherein a mold release agent is sprayed onto the inner wall of the mold cavity to reduce the adhesion between the compression-molded product and the mold cavity before the bottom material is disposed at the bottom of the mold cavity.
3. The method of manufacturing a multi-functional toilet block according to claim 1, wherein a bottom material delivery device is provided at the first delivery point, and the bottom material is disposed at the bottom of the mold cavity by the bottom material delivery device.
4. A method of manufacturing a multi-functional toilet block according to claim 3, wherein a core feeding device is provided at the second feeding point, the core is arranged in the cavity by the core feeding device, and any one of a vibrating plate for vibrating and conveying the core, a jig for clamping the core, and a suction cup for sucking the core is provided in the core feeding device.
5. The method of manufacturing a multi-functional toilet block according to claim 4, wherein a top material delivery device is provided at the third feeding point, and the top material is disposed in the mold cavity by the top material delivery device.
6. The method according to claim 5, wherein the top material feeding device and the bottom material feeding device are identical in structure, a funnel is arranged in each of the bottom material feeding device and the top material feeding device, the bottom material and the top material are uniformly mixed in the funnel before being conveyed into the mold cavity and are output from a discharge port of the funnel, and the discharge port of the funnel is connected with the screw conveyor to control the discharge amount and the flow rate when the materials are conveyed into the mold cavity through the funnel.
7. The method of manufacturing a multi-functional toilet block according to claim 1, wherein after the top material, the core material and the bottom material are press-molded by the press molding device, the upper surface of the press-molded product is printed with the logo by the pad printer.
8. The method for manufacturing a multi-functional toilet cleaning block according to claim 1, wherein a clamping mechanism is arranged in the stripping device, and the product pressed in the die cavity is clamped and stripped by the stripping clamping mechanism.
9. The method of manufacturing a multi-functional toilet block according to claim 1, wherein the product reversing device is turned 180 ° to the molded product with the product identification surface facing up in the blister.
10. The method according to claim 1, wherein the flattening device and the compression molding device have the same structure, and are provided with pressure transmitters for acquiring pressure data of the flattening device and the compression molding device on materials in the mold cavity in real time.

Description

Manufacturing method of multifunctional toilet cleaning block Technical Field The invention relates to the technical field of cleaning products, in particular to a manufacturing method of a multifunctional toilet cleaning block. Background The toilet cleaning block produced in the market has single efficacy, and the production process comprises the steps of carrying out one-time solidification and compression molding by using a mold after all materials are mixed or carrying out one-time molding and extrusion cutting by using an extruder after all materials are mixed, so that the toilet cleaning block with at least two efficacy layers can be formed by combining at least two efficacy layers by continuous multiple times of compression, the whole production process of the toilet cleaning block capable of producing the toilet cleaning block with at least two efficacy layers is discontinuous in the market at present, namely, the first efficacy layer is required to be manually transferred to another device for pressurizing the second efficacy layer on the basis of compression molding of the first efficacy layer, or the second efficacy layer can be added and compressed after the device is required to be manually reset on the basis of compression molding of the first efficacy layer, so that the production efficiency level is low, and the market demand is not met. Therefore, there is a need to propose further solutions to the above technical problems. Disclosure of Invention The invention provides a manufacturing method of a multifunctional toilet cleaning block, which aims to solve the technical problems. The invention aims at realizing the following technical scheme that the manufacturing method of the multifunctional toilet cleaning block comprises the following steps: Setting three feeding points on a feeding guide rail, and setting a template moving along the feeding guide rail, so that the template is provided with a die cavity, and the template sequentially moves to the three feeding points along the feeding guide rail; The bottom material is put in, namely the template is moved to a first feeding point along a material conveying guide rail, the bottom material is arranged at the bottom of the die cavity, and then the die cavity is pressed by a flattening device; The core material is put in, so that the template provided with the bottom material moves to a second feeding point along the material conveying guide rail, and the core material is arranged on the upper surface of the material at the bottom of the die cavity; the top material is put in, so that a template provided with the bottom material and the core material moves to a third feeding point along a material conveying guide rail, the top material is arranged on the upper surface of the material in the bottom of the die cavity and covers the outer surface of the core material, and then the top material, the core material and the bottom material are pressed and molded through a compression molding device, so that a pressed and molded product is obtained; demolding, namely taking out the pressed product from the mold cavity through a stripping device; the product reversing is that the molded product taken out by the stripping device is turned over by a product reversing device and then put into a bubble cap; and (3) product packaging, namely sealing and packaging the bubble cap filled with the product through a bubble cap packaging machine. Further, before the bottom material is disposed at the bottom of the die cavity, a mold release agent is sprayed on the inner wall of the die cavity to reduce adhesion between the press-formed product and the die cavity. Further, a bottom material throwing device is arranged at the first material throwing point, the bottom material is arranged at the bottom of the die cavity through the bottom material throwing device, a funnel is arranged in the bottom material throwing device, and the bottom material is uniformly mixed in the funnel before being conveyed to the bottom of the die cavity and is output from a discharge hole of the funnel. Further, a core material throwing device is arranged at the second feeding point, the core materials are arranged in the die cavity through the core material throwing device, and any one of a vibrating disc for vibrating and conveying the core materials, a clamp for clamping the core materials or a sucker for adsorbing the core materials is arranged in the core material throwing device. Further, a top material throwing device is arranged at the third material throwing point, and the top material is arranged in the die cavity through the top material throwing device. The bottom material feeding device and the top material feeding device are respectively provided with a hopper, the bottom material and the top material are uniformly mixed in the hoppers before being conveyed into the die cavity and are output from the discharge ports of the hoppers, and the discharge ports of the hoppers