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CN-122009366-A - Classified disassembly system for scraped car

CN122009366ACN 122009366 ACN122009366 ACN 122009366ACN-122009366-A

Abstract

The invention belongs to the technical field of waste resource recovery, in particular to a scrapped car classifying and disassembling system which comprises a preprocessing module, a conveying module, a classifying and identifying module, a disassembling module, a classifying and recovering module and an environment-friendly processing module; the method comprises the steps of enabling scraped cars to enter a preprocessing module, obtaining basic information of the cars through a car information collecting unit, removing parts such as tires, storage batteries and oil tanks through a disassembling processing unit, conveying the preprocessed scraped cars to an intelligent disassembling station through a conveying module, identifying the car parts and materials through a classification identifying module, transmitting identification results to a controller, enabling the disassembling module to cooperatively finish accurate disassembling of the parts through a disassembling robot according to the identification information, enabling the disassembled materials to be classified and put into a classification recycling module to be recycled, and enabling the environment-friendly processing module to synchronously process generated pollutants in the disassembling process, so that environmental safety is guaranteed.

Inventors

  • JIANG XIAOHONG
  • HE TIANYU
  • MA ZHEN
  • MA LIMING

Assignees

  • 江苏龙源报废汽车回收拆解有限公司

Dates

Publication Date
20260512
Application Date
20260320

Claims (10)

  1. 1. The scrapped automobile classifying and disassembling system comprises a preprocessing module, a conveying module, a classifying and identifying module, a disassembling module, a classifying and recycling module and an environment-friendly processing module; The pretreatment module is used for collecting vehicle information, cleaning appearance and primarily disassembling the scraped car; The conveying module is used for conveying the pretreated scraped car to a disassembling station; The classification and identification module is used for identifying the types, materials and position information of the scraped car parts; The disassembly module is used for accurately disassembling the scraped car parts according to the classification and identification information; the classifying and recycling module classifies and recycles the disassembled parts according to the materials; The environment-friendly treatment module is used for carrying out harmless treatment on wastewater, waste gas and waste residue generated in the disassembly process.
  2. 2. The scrapped automobile classifying and disassembling system according to claim 1 is characterized in that the preprocessing module comprises a vehicle information acquisition unit, a vehicle cleaning unit and a disassembling processing unit, wherein the vehicle information acquisition unit acquires vehicle basic information by adopting an infrared radio frequency identification technology, and the disassembling processing unit is used for primarily disassembling tires, storage batteries and oil tanks.
  3. 3. The scraped car classifying and disassembling system according to claim 1 is characterized in that the disassembling module comprises a spanner robot, a cutting robot and a hydraulic shearing robot, wherein the spanner robot is used for disassembling screws and nuts by controlling torque, the cutting robot is used for cutting a metal frame and a car body structural member, and the hydraulic shearing robot is used for shearing a wire harness and a sealing strip.
  4. 4. The system for classifying and disassembling the scraped car according to claim 1, wherein the classified recycling module comprises a metal recycling unit, a plastic recycling unit, a rubber recycling unit and a mixed material recycling unit.
  5. 5. The scrapped car classifying and disassembling system according to claim 1, wherein the disassembling module comprises a disassembling robot (3), a conveying mechanism is arranged on one side of the disassembling robot (3), a classifying mechanism is arranged on the other side of the disassembling robot (3), the classifying mechanism comprises a first conveying belt (4), four second conveying belts (41) are arranged on one side of the first conveying belt (4), the second conveying belts (41) are uniformly arranged and perpendicular to the first conveying belt (4), four side plates (42) are fixedly connected to the tops of the first conveying belt (4) far away from the second conveying belts (41), air cylinders (43) are fixedly connected to the side plates (42), pushing plates (44) are fixedly connected to the output ends of the air cylinders (43), two cross rods (45) are fixedly connected to the side walls of the pushing plates (44), and the cross rods (45) are slidably connected to the corresponding side plates (42).
  6. 6. The system for classifying and disassembling scraped cars according to claim 5, wherein the conveying mechanism comprises a conveying track (1) and a conveying trolley (2), the conveying trolley (2) moves on the conveying track (1), and a baffle plate (21) is installed on the top of the conveying trolley (2).
  7. 7. The classified disassembly system for the scraped car according to claim 5, wherein the output end of the disassembly robot (3) is fixedly connected with a second motor (33), an output shaft of the second motor (33) is rotatably connected to the disassembly robot (3) through a bearing, an output shaft of the second motor (33) is fixedly connected with a pneumatic clamping jaw (31), one side of the pneumatic clamping jaw (31) is provided with an infrared detection camera (32), and the infrared detection camera (32) is installed on the output end of the disassembly robot (3).
  8. 8. The scrapped car classifying and disassembling system according to claim 6 is characterized in that two fixing plates (22) are fixedly connected to the side wall of the conveying trolley (2), a reciprocating screw rod (23) is rotatably connected between the two fixing plates (22) through a bearing, a moving block (26) is connected to the reciprocating screw rod (23) in a threaded mode, a fixing mechanism is arranged on the moving block (26), a first motor (25) is fixedly connected to one fixing plate (22), an output shaft of the first motor (25) is fixedly connected to one end of the reciprocating screw rod (23), two guide rods (24) are fixedly connected between the two fixing plates (22), and the moving block (26) is slidably connected to the two guide rods (24).
  9. 9. The system for classifying and disassembling the scraped car according to claim 8, wherein the fixing mechanism comprises a moving frame (27) fixedly connected to the moving block (26), a pressing rod (271) is rotatably connected to the moving frame (27) through a rotating shaft, one end of the rotating shaft extends to the outer side of the moving frame (27) and is fixedly connected with a gear (274), an electric push rod (272) is fixedly connected to the moving frame (27), a rack (273) is fixedly connected to the output end of the electric push rod (272), and the rack (273) is meshed with the gear (274).
  10. 10. The system for classifying and disassembling the scraped car according to claim 9, wherein a limiting rod (275) is fixedly connected to the side wall, close to the moving frame (27), of the rack (273), a limiting groove is formed in the moving frame (27), and the limiting rod (275) slides in the limiting groove.

Description

Classified disassembly system for scraped car Technical Field The invention belongs to the technical field of waste resource recovery, and particularly relates to a scraped car classifying and disassembling system. Background The scraped car is a motor vehicle which meets the national scrapping standard or does not meet the national scrapping standard, but the engine or the chassis is seriously damaged, and is not in accordance with the national motor vehicle operation safety technical condition or is not in accordance with the national motor vehicle pollutant emission standard through inspection, and a large amount of recyclable materials such as metal, plastic, rubber and the like are contained in the scraped car and are recycled through a disassembly mode. One Chinese patent with publication number CN110588845B discloses a scrapped car disassembling system which sequentially comprises a car power energy recovery device, a scrapped car parking device, a scrapped car processing platform and a part processing device according to the processing sequence, wherein a turnover mechanism for enabling the chassis of the scrapped car to face upwards is arranged on one side of the scrapped car processing platform, the turnover mechanism comprises a second motor, a pulley and a car coupler, the car coupler provides dragging power through the second motor, the car coupler is enabled to pass over the scrapped car from one side of the scrapped car and hook the other side of the scrapped car, the chassis of the scrapped car is conveniently rotated upwards through the second motor, the pulley and the car coupler in the turnover mechanism, so that the chassis is disassembled by workers greatly, the labor intensity of the workers is reduced, the efficiency is improved for enterprise production, the scrapped car can be lifted to the top of a supporting frame through the flattening mechanism, the scrapped car can be mutually extruded with the supporting frame, the occupied space of the flattened car can be reduced, and transportation is convenient. In the prior art, the scrapped automobile is disassembled efficiently, the scrapped automobile comprises metal, plastic and rubber, and the materials can be recycled. However, in the above-mentioned technique, the detached materials are not classified, so that various parts and materials need to be classified and recycled again, which not only results in an increase in difficulty in subsequent resource recycling, but also may affect recycling value. Therefore, the invention provides a scrapped car classifying and disassembling system. Disclosure of Invention In order to overcome the deficiencies of the prior art, at least one technical problem presented in the background art is solved. The technical scheme adopted for solving the technical problems is that the scrapped automobile classifying and disassembling system comprises a preprocessing module, a conveying module, a classifying and identifying module, a disassembling module, a classifying and recycling module and an environment-friendly processing module; the pretreatment module is used for collecting vehicle information, cleaning appearance and primarily disassembling the scraped car; The conveying module is used for conveying the pretreated scraped car to a disassembling station; The classification and identification module is used for identifying the types, materials and position information of the scraped car parts; The disassembly module is used for accurately disassembling the scraped car parts according to the classification and identification information; the classifying and recycling module classifies and recycles the disassembled parts according to the materials; The environment-friendly treatment module is used for carrying out harmless treatment on wastewater, waste gas and waste residue generated in the disassembly process. Preferably, the preprocessing module comprises a vehicle information acquisition unit, a vehicle cleaning unit and a disassembly processing unit, wherein the vehicle information acquisition unit acquires vehicle basic information by adopting an infrared radio frequency identification technology, and the disassembly processing unit is used for primarily disassembling tires, storage batteries and oil tanks. Preferably, the disassembling module comprises a spanner robot, a cutting robot and a hydraulic shearing robot, wherein the spanner robot is used for disassembling screws and nuts through controlling torque, the cutting robot is used for cutting a metal frame and a vehicle body structural member, and the hydraulic shearing robot is used for shearing wire harnesses and sealing strips. Preferably, the classification recycling module comprises a metal recycling unit, a plastic recycling unit, a rubber recycling unit and a mixed material recycling unit. Preferably, the disassembling module comprises a disassembling robot, a conveying mechanism is arranged on one side of the disassembling robot, a