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CN-122009599-A - High-stability sponge multistage compression automatic bundling and packaging device

CN122009599ACN 122009599 ACN122009599 ACN 122009599ACN-122009599-A

Abstract

The invention discloses a high-stability sponge multistage compression automatic bundling and packaging device which comprises a compressor, wherein the compressor comprises a frame, a pressing plate, a platen and a bottom plate, a guide positioning device is arranged at the bottom of the compressor, automatic material returning devices are arranged at two sides of the compressor, a laminated compression and packaging device is arranged at one side of the compressor, compression stability and precision are improved, the problems of compression deflection and deformation of a traditional device are solved, the accurate limiting before sponge compression is realized through the synergistic effect of a second electric cylinder push rod of the guide positioning device, a positioning baffle and other parts, deflection in the compression process is avoided, four first cylinders of the compressor are controlled by a hydraulic synchronous motor to synchronously stretch out and draw back, the pressing plate is ensured to uniformly and stably move downwards, meanwhile, the positioning support of a fixed seat and a bearing on a first rotating shaft and a second rotating shaft in the automatic material returning device is reduced, the whole operation stability of equipment is greatly improved, the sponge compression thickness is ensured to be uniform and deformation-free, and the compression precision is remarkably improved.

Inventors

  • ZHANG HAILIN
  • XIE CUILIN
  • DING QI
  • WANG MANYI
  • She Jianquan
  • LI LINGJUN

Assignees

  • 江苏横田机械科技有限公司

Dates

Publication Date
20260512
Application Date
20260413

Claims (9)

  1. 1. The utility model provides a multistage compression automatic bundling and packaging device of high stability sponge, includes compressor (1), and compressor (1) includes frame (100), clamp plate (101), platen (109) and bottom plate (110), wherein that compressor (1) bottom is equipped with direction positioner (2), and compressor (1) both sides are equipped with automatic material returning device (3), and compressor (1) one side is equipped with stromatolite compression packing device (4), is equipped with conveyer belt (5) between compressor (1) and stromatolite compression packing device (4); The automatic material returning device (3) comprises a first motor (300), a T-shaped right-angle box (301), a first rotating shaft (302), a second rotating shaft (303), a first limiting rod (304), a limiting box (305), a fixed seat (306), a bearing (307), a mounting box (308), a second motor (309), a first screw rod (310), a second limiting rod (311) and a deflector rod (312), wherein the first motor (300) and the T-shaped right-angle box (301) are fixedly arranged at the bottom of a bottom plate (110), an output shaft of the first motor (300) is fixedly connected with the input end of the T-shaped right-angle box (301), the first rotating shaft (302) and the second rotating shaft (303) are fixedly connected with the output ends at two sides of the T-shaped right-angle box (301), the limiting box (305) is arranged at two sides of a frame (100) and fixedly connected with the bottom plate (110), one end of the first rotating shaft (302) and one end of the second rotating shaft (303) are respectively rotatably arranged in the limiting box (305) at two sides, the first limiting rod (304) is rotatably arranged in the limiting box (305), the mounting box (308) is slidably arranged at the first rotating shaft (308) and the first rotating shaft (308) at one side fixedly arranged at one side of the limiting box (308), the first screw rod (310) and the second limiting rod (311) are rotatably arranged in the mounting box (308), and the deflector rod (312) is slidably arranged on the first screw rod (310) and the second limiting rod (311).
  2. 2. The multistage compression automatic bundling and packaging device for high-stability sponge according to claim 1 is characterized in that a first oil cylinder (102) is fixedly arranged at the top of the frame (100), a first mounting plate (103) is fixedly arranged on one side of a pressing plate (101), an ironing sealer (104) is arranged on the first mounting plate (103), and a metal base plate (108) is fixedly arranged on a platen (109); The piston rod of the first oil cylinder (102) penetrates through the frame (100) and is fixedly connected with the upper surface of the pressing plate (101), the number of the first oil cylinders (102) is four, the first oil cylinders (102) are distributed at four corners of the top surface of the frame (100), and the first oil cylinders (102) are connected with a hydraulic system through a hydraulic synchronous motor.
  3. 3. The multistage compression automatic bundling and packaging device for high-stability sponge according to claim 2, wherein a first electric cylinder push rod (105) and a first shaft sleeve (106) are fixedly installed on the first mounting plate (103), the first shaft sleeve (106) is installed on two sides of the first electric cylinder push rod (105), a first sliding shaft (107) is fixedly installed on the ironing sealer (104), the first sliding shaft (107) is slidably installed in the first shaft sleeve (106), and a movable rod end of the first electric cylinder push rod (105) penetrates through the first mounting plate (103) and is fixedly connected with the ironing sealer (104).
  4. 4. The device for automatically binding and packaging high-stability sponge in multistage compression according to claim 3, wherein threads are formed on one ends of the first rotating shaft (302) and the second rotating shaft (303) located in the installation box (308), the threads on the first rotating shaft (302) and the second rotating shaft (303) are opposite in rotation direction, the thread pitch and the tooth angle are the same, and the installation boxes (308) on two sides are respectively connected with the first rotating shaft (302) and the second rotating shaft (303) in a threaded mode.
  5. 5. The device for automatically binding and packaging high-stability sponge multistage compression according to claim 4, wherein one end of the first screw rod (310) is rotatably installed in the inner wall of the installation box (308), the other end of the first screw rod penetrates through the side wall of the installation box (308) and is fixedly connected with an output shaft of the second motor (309), and the deflector rod (312) is in threaded connection with the first screw rod (310).
  6. 6. The multistage compression automatic bundling and packaging device for high-stability sponge according to claim 5, wherein a pair of fixing seats (306) are fixedly installed at the bottom of the bottom plate (110), bearings (307) are fixedly installed in the fixing seats (306), the fixing seats (306) are located on two sides of the output end of the T-shaped right-angle box (301), the center axis of the bearings (307) is on the same straight line with the axes of the first rotating shaft (302) and the second rotating shaft (303), the fixing seats (306) are located at the midpoint position between the T-shaped right-angle box (301) and the limiting box (305), the first rotating shaft (302) and the second rotating shaft (303) penetrate through the bearings (307), and the first rotating shaft (302) and the second rotating shaft (303) are in interference fit with the bearings (307).
  7. 7. The multi-stage compression automatic bundling and packaging device for high-stability sponge according to claim 6, wherein the guiding and positioning device (2) comprises a push plate (200), a positioning baffle (201), a second electric cylinder push rod (202), a second shaft sleeve (203) and a second sliding shaft (204), the second electric cylinder push rod (202) and the second shaft sleeve (203) are fixedly arranged at four corners of the bottom surface of the bottom plate (110), the second sliding shaft (204) is fixedly arranged at four corners of the bottom surface of the push plate (200), one end of the second sliding shaft (204) is slidably arranged in the second shaft sleeve (203), and the positioning baffle (201) is fixedly arranged on the upper surface of the push plate (200); The bedplate (109) is provided with a groove matched with the positioning baffle (201) in a penetrating mode, and the positioning baffle (201) slides in the groove on the bedplate (109).
  8. 8. The high-stability sponge multistage compression automatic bundling and packaging device according to claim 7, wherein the laminated compression and packaging device (4) comprises a laminated bottom plate (400) and a laminated plate (405), a laminated side plate (402) is fixedly installed on the laminated bottom plate (400), a support (408) is fixedly installed on one side, far away from the conveying belt (5), of the laminated side plate (402), a second oil cylinder (409) is fixedly installed on the support (408), and a piston rod of the second oil cylinder (409) penetrates through the support (408) and is fixedly connected with the upper surface of the laminated plate (405).
  9. 9. The multi-stage compression automatic bundling and packaging device for high-stability sponges according to claim 8, wherein the stacking base plate (400) is provided with a bottom threading groove (401), the inner wall of one side of the stacking side plate (402) is provided with a first side threading groove (403), one side of the stacking side plate (402) opposite to the first side threading groove (403) is provided with a second side threading groove (404), the stacking base plate (405) is fixedly provided with a protruding block (406), the protruding block (406) is slidably arranged in the first side threading groove (403), and the bottoms of the stacking base plate (405) and the protruding block (406) are provided with a plate threading groove (407).

Description

High-stability sponge multistage compression automatic bundling and packaging device Technical Field The invention relates to the technical field of sponge processing equipment, in particular to a high-stability sponge multistage compression automatic bundling and packaging device. Background The sponge is widely applied to multiple fields, and is high in storage and transportation cost and easy to damage in a loose state due to soft texture and large volume, and compression and packaging are necessary pre-working procedures. The traditional equipment and manual auxiliary mode are adopted in the prior industry, so that the method has the defects of poor compression stability, inaccurate positioning, easiness in offset deformation of sponge, dependence on manual work in material returning, high labor intensity, low efficiency, easiness in breakage, single compression, limited volume reduction, infirm bundling, low automation degree, manual work for process switching, incapability of meeting the requirement of large-scale production, lack of reasonable support of moving parts, high failure rate and short service life. Along with the development of sponge industry, the requirements of the market on automation, precision, efficiency and stability of equipment are improved, traditional equipment cannot be adapted, and therefore the high-stability sponge multistage compression automatic bundling and packaging device is provided. Disclosure of Invention The invention provides a high-stability sponge multistage compression automatic bundling and packaging device, which aims to solve the problems that the traditional sponge compression and packaging device is poor in stability, low in compression precision, low in packaging efficiency, unstable in bundling, poor in adaptability, easy to deviate and deform in the sponge compression process, insufficient in multistage compression cooperativity, high in labor intensity and production cost, quick in component abrasion in the equipment operation process, short in service life and the like, and cannot realize full-automatic integrated operation. The invention adopts the following technical scheme for realizing the purposes: The utility model provides a multistage compression automatic bundling and packaging device of high stability sponge, includes the compressor, and the compressor includes frame, clamp plate, platen and bottom plate, and the compressor bottom is equipped with guiding and positioning device, and the compressor both sides are equipped with automatic material returning device, and compressor one side is equipped with the lamination and compresses the packing device, is equipped with the conveyer belt between compressor and the lamination and compresses the packing device; The automatic material returning device comprises a first motor, a T-shaped right-angle box, a first rotating shaft, a second rotating shaft, a first limiting rod, a limiting box, a fixed seat, a bearing, a mounting box, a second motor, a first screw rod, a second limiting rod and a deflector rod, wherein the first motor and the T-shaped right-angle box are fixedly arranged at the bottom of a bottom plate, an output shaft of the first motor is fixedly connected with the input end of the T-shaped right-angle box, the first rotating shaft and the second rotating shaft are fixedly connected with the output ends of the two sides of the T-shaped right-angle box, the limiting box is arranged on the two sides of the frame and fixedly connected with the bottom plate, one end of the first rotating shaft and one end of the second rotating shaft are respectively rotatably arranged in the limiting boxes on the two sides, the first limiting rod is rotatably arranged in the limiting box, the mounting box is slidably arranged on one side of the mounting box, the first screw rod and the second limiting rod are rotatably arranged in the mounting box, and the deflector rod is slidably arranged on the first screw rod and the second limiting rod. Preferably, a first oil cylinder is fixedly arranged at the top of the frame, a first mounting plate is fixedly arranged at one side of the pressing plate, an ironing sealer is arranged on the first mounting plate, and a metal backing plate is fixedly arranged on the pressing plate; the first oil cylinder piston rods penetrate through the frame and are fixedly connected with the upper surface of the pressing plate, the number of the first oil cylinders is four, the first oil cylinders are distributed at four corners of the top surface of the frame, and the first oil cylinders are connected with a hydraulic system through a hydraulic synchronous motor. Preferably, the first mounting plate is fixedly provided with a first electric cylinder push rod and a first shaft sleeve, the first shaft sleeve is arranged on two sides of the first electric cylinder push rod, the ironing sealer is fixedly provided with a first sliding shaft, the first sliding shaft is slidably arran