CN-122009600-A - Device for collecting qualified cigarettes separated by residual cigarette processor

Abstract

A device for collecting qualified cigarettes separated by a residual cigarette processor is characterized in that the residual cigarette processor is fixed on a collecting box, a small square hole is formed in a top plate of the collecting box and corresponds to a qualified cigarette outlet of the residual cigarette processor, a collecting box inner box body is arranged in an outer box body of the collecting box, qualified cigarettes enter the collecting box inner box body through the small square hole above the outer box body of the collecting box, wheels are arranged on a bottom plate of the outer box body of the collecting box and a bottom plate of the inner box body of the collecting box, so that the outer box body of the collecting box and the inner box body of the collecting box can move, after the inner box body of the collecting box is filled with qualified cigarettes, the qualified cigarettes can be pumped out of the outer box body of the collecting box and then conveyed to a residual cigarette sorting area, workers in the residual cigarette sorting area arrange the qualified cigarettes in order, the qualified cigarettes are arranged in a special collecting box of a cigarette factory, conveyed to a rolling and receiving part, and packaged by a cigarette conveying belt of a rolling and receiving operator.

Inventors

• Huang Shuobai

Assignees

• 黄濯白

Dates

Publication Date

20260512

Application Date

20240422

Claims (1)

1. 1. A device for collecting qualified cigarettes separated by a residual cigarette processor is characterized in that a collecting box of the device is provided with two technical schemes, the electric control box and the residual cigarette processor are fixed on an outer box body of the collecting box, a small square hole is formed in a top plate of the outer box body of the collecting box, the small square hole corresponds to a qualified cigarette outlet position of the residual cigarette processor fixed on the outer box body of the collecting box, a collecting box inner box body without a top plate is arranged in the outer box body of the collecting box, qualified cigarettes enter the collecting box inner box body through small square holes in the top plate of the outer box body of the collecting box, wheels are arranged on bottom plates of the outer box body of the collecting box and the inner box body of the collecting box, the outer box body of the collecting box is provided with long grooves and short grooves, the inner box body of the collecting box can move into the outer box body of the collecting box, a motor is arranged in the middle position above the top plate of the outer box body of the collecting box, a blade is arranged on a motor shaft, the blade is a strip, the blade is positioned between the top of the outer box body of the collecting box and the upper box body of the collecting box and the collecting box body of the collecting box, and the blade is not fully bent, and the two ends of the collecting box body of the collecting box can be enabled to be a qualified, and the cigarettes can be fully discharged and can be guaranteed, and the cigarettes can be guaranteed; the second technical proposal is that an electric control box and a residual smoke processor are fixed on an outer box body of a collecting box, a small square hole is arranged on a top plate of the outer box body of the collecting box, the position of a qualified smoke outlet of the residual smoke processor fixed on the outer box body of the collecting box corresponds to that of the qualified smoke outlet of the residual smoke processor, a collecting box inner box body 1 without a top plate is arranged in the outer box body of the collecting box, qualified cigarettes enter the collecting box inner box body 1 through the small square hole on the top plate of the outer box body of the collecting box, a space for installing a stepping motor is reserved between the front edge of the inner box body 1 of the collecting box and the outer box body of the collecting box, wheels are arranged on the bottom plates of the outer box body of the collecting box and the inner box body 1 of the collecting box, so that the outer box body of the collecting box and the inner box body 1 of the collecting box can move, a long groove and a short groove are formed in the bottom plate of the outer box body of the collecting box, the inner box body 1 of the collecting box can move into the outer box body of the collecting box, the inner box body 1 of the collecting box is divided into a square frame with the width slightly longer than the length of a cigarette by a division plate, the square frame is parallel to a cigarette conveying belt of a cigarette factory, a collecting frame without a top plate is arranged in the square frame for collecting qualified cigarettes, the collecting frame can be extracted from the square frame, two conveyors are arranged between the upper part of the inner box body 1 of the collecting box and the top plate of the outer box body of the collecting box, the conveyors are parallel to the square frame, the width of the conveyors is slightly wider than the length of the cigarettes, the length is slightly shorter than the length of a collecting frame in a square frame, small baffles are fixed on the conveyor, the distance between the two small baffles is slightly larger than the diameter of cigarettes, qualified cigarettes fall between the small baffles after entering from small square holes on the top plate of an outer box body of the collecting box, a stepping motor arranged on the left side of the conveyor controls the conveyor to operate, a control wire of the stepping motor is hung on an optical axis on the left side of the stepping motor in a circular ring, the qualified cigarettes fall on the conveyor in sequence, 4 holes are respectively formed between the upper belt and the lower belt along with the operation of the conveyor and fall into the collecting frame, linear bearings are fixed on the holes on two sides of the side plates of the two conveyors, the two optical axes penetrate through the linear bearings and are fixed on the front plate and the rear plate of the outer box body of the collecting box, the front plate of the outer box body of the collecting box is a whole plate, the rear plate consists of two parts, the upper end of the stepping motor is fixed on the outer box body of the collecting box, the lower end of the end plate of the box body 1 of the collecting box body, the two conveyors move on two optical axes, the front-end conveyor is responsible for filling the front collecting frame, the rear-end conveyor is responsible for filling the rear collecting frame, two holes are arranged in the middle of two sides of the front-end conveyor, one hole is fixed with a concentric screw cap, after the screw rod is screwed into the screw cap, the screw rod passes through one hole in the middle of two sides of the rear-end conveyor, the screw rod is arranged on bearing seats on the front plate and the rear plate of the collecting box outer box body, the other screw rod passes through the other hole of the front-end conveyor, after the screw cap of the rear-end conveyor is screwed into the other pair of bearing seats on the front plate and the rear plate of the collecting box outer box body, the stepping motor is connected with the screw rod through a coupler, one stepping motor controls one conveyor, qualified cigarettes fall into a baffle plate of the conveyor to be arranged in a row, one conveyor moves the qualified cigarettes out of the baffle plate of the conveyor after the other conveyor moves the collecting box outer box body, the qualified cigarettes move out of the collecting box body from the side of the collecting box outer box body through the coupling, the other conveyor is pulled out of the collecting box body after the other conveyor is moved out of the collecting box body, and the qualified cigarettes fall into the collecting box 1, and the qualified cigarettes fall into the baffle plate of the collecting box after the other box body are moved out of the collecting box inner box body, and the qualified cigarettes move from the collecting box 1; the first and second technical proposal have the components of 1, The device comprises an electric control box, 2, a residual smoke processor, 3, a handle, 4, a collecting box inner box body, 5, a collecting box outer box body, 6, a collecting box outer box body wheel, 7, a collecting box inner box body wheel, 8, a collecting box inner box body wheel bracket, 9, a motor, 10, motor blades, 11, a qualified cigarette inlet, 12, a collecting box outer box body bottom plate long groove, 13, a collecting box outer box body bottom plate short groove, 14, a collecting box, 15, an optical axis 1,16, an optical axis 2,17, a screw rod 1,18, a screw rod 2,19, a bearing 1,20, a bearing 2,21, a coupling 1,22, a coupling 2,23, a stepping motor 1,24, a stepping motor 2,25 Nuts 1,26, nuts 2,27, bearings 3,28, bearings 4,29, conveyors 1,30, conveyors 2,31, stepper motors 3,32, stepper motors 4,33, optical axes 3,34, stepper motor 3 control lines, 35, stepper motor 4 control lines, 36, in-box boxes 1,37, in-box 1 divider plates, 38, conveyor 1 drive roller, 39, conveyor 1 driven roller, 40, conveyor 1 side holes 1,41, conveyor 1 side holes 2,42, conveyor 1 side holes 3,43, conveyor 1 side holes 4,44, conveyor 1 belts, 45, and, Conveyor 1 baffle 46, linear bearing 47, gear 1,48, gear 2,49, conveyor 1 left bar, 50, conveyor 1 right bar, 51, conveyor 2 drive pulley drum, 52, conveyor 2 driven pulley drum, 53, conveyor 2 side hole 1,54, conveyor 2 side hole 2,55, conveyor 2 side hole 3,56, conveyor 2 side hole 4,57, conveyor 2 belt, 58, conveyor 2 baffle 59, linear bearing 1,60, gear 3,61, gear 4,62, conveyor 2 left bar, 63, The electric control box and the residual smoke processor are fixed on the outer box body of the collecting box, small square holes on the top plate of the outer box body of the collecting box are aligned with qualified smoke outlet positions of the residual smoke processor, the outer box body of the collecting box and the bottom plate of the inner box body of the collecting box are provided with the outer box body of the collecting box and the wheels of the inner box body of the collecting box, the bottom plate of the outer box body of the collecting box is provided with the long groove of the bottom plate of the outer box body of the collecting box and the short groove of the bottom plate of the outer box body of the collecting box, so that the inner box body 1 of the collecting box can be moved into the outer box body of the collecting box, the inner box body 1 of the collecting box is divided into a box with the width slightly longer than the length of a cigarette by the partition plate of the inner box body 1 of the collecting box, the box is parallel to the cigarette conveying belt of a cigarette factory, a collecting box without a front plate is placed in the box, the conveyor 1 and the conveyor 2 are arranged between the top plate of the collecting box body and the collecting box body of the collecting box, The conveyor 2 is parallel to the square frame, the width of the conveyor 1 and the conveyor 2 is slightly wider than the length of the cigarettes, the length of the conveyor is slightly shorter than the length of the collecting frame in the square frame, the conveyor 1 baffle plate is fixed on the conveyor 1, the conveyor 2 baffle plates are fixed on the conveyor 2, the distance between the two conveyor 1 baffle plates and the distance between the two conveyor 2 baffle plates are slightly larger than the diameter of the cigarettes, the stepper motor 3 controls the conveyor 1 to operate, the stepper motor 4 controls the conveyor 2 to operate, the control lines of the stepper motor 3 and the stepper motor 4 are hung on the optical axis 3 in a ring, four holes of the conveyor 1 side hole 1, the conveyor 1 side hole 2, the conveyor 1 side hole 3 and the conveyor 1 side hole 4 are formed on the right side bar of the conveyor 1, the same four holes are formed on the corresponding positions of the left side bar of the conveyor 1, the conveyor 1 side hole 1, Linear bearings are arranged in the holes corresponding to the side holes 4 of the conveyor 1 and the left edge strip of the conveyor 1, four holes of the side holes 1 of the conveyor 2, the side holes 2 of the conveyor 2, the side holes 3 of the conveyor 2 and the side holes 4 of the conveyor 2 are formed in the right edge strip of the conveyor 2, the same four holes are formed in the positions corresponding to the left edge strip of the conveyor 2, the side holes 1 of the conveyor 2, The linear bearing 1 is arranged in a hole corresponding to a side hole 4 of the conveyor 2 and a left edge strip of the conveyor 2, the optical axis 1 penetrates through the hole 1 of the side hole 1 of the conveyor 1 and the hole 1 of the side edge strip of the conveyor 2, the optical axis 2 penetrates through the hole 4 of the side edge strip of the conveyor 1 and the hole 4 of the side edge strip of the conveyor 2, the optical axis 2 is arranged in a front plate hole and a rear plate hole of an outer box body of the collecting box and is clamped by a clamp spring, the conveyor 1 and the conveyor 2 move on the optical axis 1 and the optical axis 2, a nut 2 is welded on the left edge strip of the conveyor 1 and concentric with the hole 2 of the side edge strip of the conveyor 1, the nut 1 is welded on the right edge strip of the conveyor 2 and concentric with the hole 3 of the side edge strip of the conveyor 2, the screw 1 penetrates through the hole 2 of the side edge strip of the conveyor 1 and the hole corresponding to the left edge strip of the conveyor 1, the screw 2 is screwed into the nut 2, penetrates through the hole 2 of the side edge strip of the conveyor 2 and the left edge strip of the conveyor 2 and is connected with the stepper motor 1 through the shaft coupling 1, and the stepper motor 1 penetrates through the hole 1 and the hole 2 of the left edge strip of the stepper motor 2 and is connected with the stepper motor 2.

Description

Device for collecting qualified cigarettes separated by residual cigarette processor Technical Field The invention belongs to the field of cigarette production equipment, and relates to a device for collecting qualified cigarettes separated by a residual cigarette processor without changing the technological process and structure of original cigarette production equipment. Background The cigarette manufacturing process flow consists of three main processes of making cut tobacco, rolling and packaging. The packing process is accomplished by the packing unit, the packing unit is in order to guarantee that the cigarette quality after packing is qualified, all need to detect 20 cigarettes that have been divided into the packet but unwrapped before the cigarette packing, when there is one or several front ends not filled with the empty cigarette of pipe tobacco and lacks the open mouth cigarette of filter tip in these 20 cigarettes, just launch these 20 cigarettes from the cigarette conveyer belt entirely, the cigarette that launches is because there is not the packing, after hitting the baffle in bullet jet front, fall to the square frame below the cigarette conveyer belt in disorder, collect the cigarette in the square frame by the manual work after gathering to a certain extent and send and smash, remove the garrulous cigarette paper in the pipe tobacco after smashing, the pipe tobacco is rolled up to connect the partial cigarette of rolling up again, carry the packing unit again to pack, so produced very big waste, very few cigarettes are the unqualified cigarette in such 20 cigarettes like this, because the cigarette that has detected once in the rolling up process, reject most of unqualified cigarette, and the low quality of pipe tobacco that also can pass through the pipe tobacco. The inventor applies for 4 patents to treat cigarettes ejected from a cigarette conveyor belt, wherein the patents are respectively application number 201821684842.3, application number 201921947262.3, application number 202021507388.1, application number 202122703998. X, application number 202122703998. The utility model name is a device for automatically treating a cigarette packaging machine to remove residual cigarettes. The residual cigarette processor in the 4 patents can separate qualified cigarettes from unqualified cigarettes in the 20 cigarettes ejected, the qualified cigarettes are sent to a cigarette conveyor belt through a small conveyor to be packaged again, the conveying mode needs to occupy a larger position, the other mode is to blow the qualified cigarettes to the cigarette conveyor belt along the hose by compressed air through a hose with a diameter slightly larger than that of the cigarettes, and the conveying mode needs to open an electromagnetic valve of the compressed air for each qualified cigarette and needs a larger compressed air demand for a cigarette factory. Disclosure of Invention In order to solve the problem of qualified cigarettes separated by a residual cigarette processor, the invention provides a solution that a collecting box is manufactured below the residual cigarette processor, a small square hole is formed on a top plate of an outer box body of the collecting box, the position of a qualified cigarette outlet of the residual cigarette processor, which corresponds to that of the residual cigarette processor fixed on the collecting box, is arranged in the inner box body of the outer box body of the collecting box, a collecting box inner box body without the top plate is arranged in the collecting box, qualified cigarettes enter the collecting box inner box body through the small square hole above the outer box body of the collecting box, wheels are arranged on the bottom plates of the outer box body of the collecting box and the inner box body of the collecting box, so that the outer box body of the collecting box and the inner box body of the collecting box can move into the outer box body of the collecting box, after a certain number of qualified cigarettes in the inner box body of the collecting box are pulled out like a drawer, the qualified cigarettes are sent to a residual cigarette sorting area, qualified cigarettes are orderly arranged by workers in the residual cigarette sorting area, and are arranged in a special collecting box of a cigarette factory, and the qualified cigarettes are sent to a cigarette receiving part by a cigarette rolling machine and a receiving operator. The incomplete cigarette arrangement area is originally an area for processing the unqualified whole cigarettes packaged in the whole cigarettes packaged in a cigarette factory wrapping workshop, workers in the incomplete cigarette arrangement area unpack the whole cigarettes, 20 cigarettes in each cigarette pack are put into a special frame of the cigarette factory to be orderly arranged, and the cigarettes are fully filled and then sent to a wrapping part, and a wrapping operator puts the cigarettes into a co