CN-122009629-A - Full-automatic digital precise shaping net-connected packaging system for metal wires

CN122009629ACN 122009629 ACN122009629 ACN 122009629ACN-122009629-A

Abstract

The invention discloses a full-automatic metal wire digital precision shaping net-connected packaging system which comprises a precision drawing machine body, a wire support column, a rotary wire collecting structure, a movable grabbing structure, a bundling material supporting structure and a collecting wire outlet structure, wherein the full-flow functions of wire outlet, wire pulling, hooking and shearing, wire collecting, grabbing, bundling and collecting are integrated. The intelligent control system has the core advantages of realizing digital accurate control, precise shaping and full-automatic operation, acquiring key data through the sensor, improving the precision of each link by matching with the structures such as gear-rack transmission, sliding rail sliding blocks and the like, and being capable of flexibly adapting to wires with multiple specifications. The invention effectively solves the problems of low automation degree, poor coordination of each link, insufficient precision, single suitability and lack of digital control in the prior art, remarkably improves the production efficiency and the product quality, reduces the labor and operation and maintenance cost, intelligently upgrades the power-assisted metal wire packaging industry, and is suitable for the wire processing requirements in multiple fields such as buildings, electrons, automobiles and the like.

Inventors

GUO XIANGYANG
DUAN HUAWEI
GUO YANFANG
XU CHANGCHUN
Guo Lutao

Assignees

广东思奥智能科技有限公司

Dates

Publication Date: 20260512
Application Date: 20260329

Claims (10)

1. The full-automatic metal wire digital precise shaping net-connected packaging system is characterized by comprising The fine extractor body is provided with an outgoing line unit, a wire pulling unit and a hooking and shearing unit, wherein the outgoing line unit is used for outgoing wires, the wire pulling unit is used for blocking the outgoing wires, and the hooking and shearing unit is used for hooking and shearing the wires; the wire support is supported above the rotary wire collecting structure and used for guiding wires; the rotary wire collecting structure is provided with a rotary unit and a wire collecting unit, the rotary unit is connected with the wire collecting unit, the rotary unit is used for controlling the wire collecting unit to rotate, and the wire collecting unit is used for collecting wires; the movable grabbing structure comprises a movable unit and a grabbing unit, wherein the movable unit is used for driving the grabbing unit to move, and the grabbing unit is used for grabbing wires in the wire winding unit; the bundling and supporting structure comprises a supporting unit and a bundling unit, wherein the movable grabbing structure grabs wires onto the supporting unit, and the bundling unit is used for bundling the wires; and the collecting outlet structure is used for collecting the bundled wires and finishing discharging.
2. The full-automatic metal wire digital precision shaping net-connected packaging system according to claim 1, wherein the wire poking unit comprises a cylinder mounting plate, a wire blocking cylinder and a wire poking cylinder, the cylinder mounting plate is used for bearing the wire blocking cylinder, the wire poking cylinder is connected with the wire blocking cylinder through a wire poking fixing plate, the wire blocking cylinder drives the wire poking cylinder to move, the wire poking cylinder is connected with a wire poking shaft, the wire poking shaft is used for blocking wires, the wire poking fixing plate is provided with a nylon block, and the wire poking shaft penetrates through the nylon block; the wire pulling unit further comprises a mounting rod and an adjusting rod, the mounting rod is fixed on the fine extractor body, the other end of the mounting rod is connected with the adjusting rod, the adjusting rod is connected with the cylinder mounting plate through an adjusting plate, and the adjusting plate drives the wire pulling unit to achieve angle adjustment.
3. The digital precise shaping net-connected packaging system of the full-automatic metal wire rod, as set forth in claim 1, wherein the hooking and shearing unit comprises a hooking cylinder, a hook, a scissor mounting seat and a pneumatic scissor, the hooking cylinder is connected with the hook, the hooking cylinder controls the hook to lift, the hook is used for hooking the wire rod into the pneumatic scissor, the hook is provided with an insulating block, the scissor mounting seat is mounted on the wire pulling unit, and the pneumatic scissor is mounted on the scissor mounting seat and is used for cutting the wire rod.
4. The full-automatic metal wire digital precision shaping net-connected packaging system of claim 1, wherein the rotating unit comprises a first rotating cylinder, a first gear and a first rack, the first rotating cylinder is arranged on a fixed frame, the output end of the first rotating cylinder is connected with the first rack, the first rack is meshed with the first gear, and the first gear is connected with the wire collecting unit through a first rotating shaft; the wire collecting unit comprises a rotating disc and a wire collecting disc, the rotating disc is connected with the rotating unit, the wire collecting disc is installed on the rotating disc, a fixed tray is installed at the top of the wire collecting disc, and the fixed tray is used for supporting the wire supporting columns.
5. The digital precise shaping net connected packaging system for full-automatic metal wires according to claim 4, wherein two groups of wire take-up reels are arranged, a rotary supporting plate is arranged between the two wire take-up reels, a supporting plate is connected to the top of each wire support column, the supporting plate is propped against the wire outlet unit, a bearing roller is arranged at the bottom of each wire support column, each wire support column moves along the rotary supporting plate through the corresponding bearing roller, and a weighing sensor is arranged at the bottom of each wire take-up reel and used for weighing the weight of wires in the wire take-up reels.
6. The full-automatic metal wire digital precision shaping net-connected packaging system according to claim 1, wherein the mobile grabbing structure is provided with a grabbing frame, the mobile unit comprises a first mobile cylinder and a mobile supporting plate, the first mobile cylinder is connected with the mobile supporting plate, the grabbing frame is provided with a first mobile sliding rail, the mobile supporting plate is provided with a first mobile sliding block, and the mobile supporting plate moves along the first mobile sliding rail through the first mobile sliding block; The grabbing unit comprises a control cylinder, a grabbing fixing plate, grabbing cylinders and a claw, wherein the control cylinder is installed on the movable supporting plate and connected with the grabbing fixing plate, the grabbing cylinders are installed on the grabbing fixing plate and hinged to the claw, the claws are driven to grab or loosen wires through expansion and contraction of the grabbing cylinders, the grabbing fixing plate is provided with a guide shaft, and the guide shaft penetrates through the movable supporting plate.
7. The digital precise shaping net-connected packaging system for the full-automatic metal wires, as set forth in claim 1, is characterized in that the material supporting unit comprises a material supporting mounting plate, a material supporting cylinder and a bundling platen, wherein the material supporting mounting plate is mounted on a bundling frame, the bundling frame is provided with a blanking hole, the material supporting cylinder is mounted on the material supporting mounting plate, the output end of the material supporting cylinder is connected with the bundling platen through a fixing piece, and the bundling platen is used for preventing wires.
8. The digital precise shaping net-connected packaging system for full-automatic metal wires according to claim 1, wherein the bundling unit comprises a bundling fixing plate, a wire conveying assembly and a bundling assembly, the wire conveying assembly is arranged on the bundling fixing plate and used for conveying bundling wires to the bundling assembly, the bundling assembly is used for bundling wires and connected with a second movable cylinder, the bundling fixing plate is provided with a second movable sliding rail, the bundling assembly is provided with a second movable sliding block, and the second movable cylinder controls the bundling assembly to move along the second movable sliding rail.
9. The digital precise shaping net-connected packaging system for the full-automatic metal wires, according to claim 8, wherein the bundling assembly comprises a bundling motor, a first bundling cylinder, a second bundling cylinder, a bundling claw and a proximity switch, the bundling motor is used for controlling the bundling claw to rotate, the first bundling cylinder is used for controlling the bundling claw to lift and fall, the second bundling cylinder is used for controlling the bundling claw to open and close, and the proximity switch is used for controlling the bundling rotation number; the wire conveying assembly comprises an iron wire roll, a straightener, a wire feeder and a cutting piece, wherein the iron wire roll is used for winding the binding wires, the straightener is used for straightening the binding wires, the wire feeder is used for feeding the binding wires into the binding grabbing through holes, and the cutting piece is used for cutting off the binding wires.
10. The full-automatic metal wire digital precision shaping net-connected packaging system of claim 1, wherein the collecting outgoing line structure comprises a wire collecting plate and a wire collecting rack, the wire collecting plate is rotatably arranged on the wire collecting rack, the wire collecting rack is provided with a second rotary cylinder, the second rotary cylinder is connected with a second rack, the second rack is meshed with a second gear, the second gear is connected with the wire collecting plate through a second rotary shaft, and the second rack moves along a third movable sliding rail through a third movable sliding block.

Description

Full-automatic digital precise shaping net-connected packaging system for metal wires Technical Field The invention relates to the technical field of wire packaging, in particular to a full-automatic metal wire digital precision shaping net-connected packaging system. Background The metal wire is used as a basic industrial raw material and is widely applied to a plurality of fields such as construction, electronic and electric appliances, automobile manufacturing, aerospace and the like. Along with the continuous improvement of the requirements of downstream industries on product precision, consistency and production efficiency, the level of automation and digitization of the links of subsequent processing treatment (including shaping, wire winding, bundling, packaging and the like) of metal wires becomes a key factor for restricting the development of the industries. At present, after metal wire production, the metal wire needs to be subjected to accurate length cutting, regular winding, firm bundling and orderly collection, so that the requirements of subsequent storage, transportation and use can be met. In the existing metal wire packaging technology, a semi-automatic or manual auxiliary production mode is adopted by some small and medium enterprises, and even if some enterprises introduce automatic equipment, the problems of single function, poor cooperativity of each link and the like are solved. For example: 1. The automation degree is insufficient, in the prior art, part links such as wire pulling, hooking, shearing, grabbing and the like still need manual intervention, so that the production efficiency is low, the consistency of the product quality is easily affected by manual operation errors, and the labor cost is increased. 2. The coordination of all links is poor, namely units such as outgoing lines, collecting lines, bundling, collecting and the like are controlled independently, and the problems of engagement jamming, wire stacking or conveying deviation and the like are easy to occur due to lack of a linkage mechanism, so that the overall production rhythm is influenced. Therefore, it is desirable to provide a fully automatic digital precision shaping net-connected packaging system for metal wires, which solves the above problems. Disclosure of Invention The invention provides a full-automatic metal wire digital precise shaping net-connected packaging system, which aims to solve the technical problems of low automation degree and poor cooperativity of all links in a metal wire packaging technology, and provides a full-automatic metal wire digital precise shaping net-connected packaging system which can realize automatic operation of wire outgoing, wire pulling, wire hooking, wire collecting, grabbing, bundling and collecting, is suitable for wires with various specifications and has the cooperativity of digital data acquisition and net-connected, so that the product quality consistency and production efficiency are improved, the labor cost is reduced, and the intelligent upgrading of the metal wire packaging industry is promoted. In order to achieve the above purpose, the present invention provides the following technical solutions: full-automatic metal wire digital precision shaping net allies oneself with package system includes The fine extractor body is provided with an outgoing line unit, a wire pulling unit and a hooking and shearing unit, wherein the outgoing line unit is used for outgoing wires, the wire pulling unit is used for blocking the outgoing wires, and the hooking and shearing unit is used for hooking and shearing the wires; the wire support is supported above the rotary wire collecting structure and used for guiding wires; The rotary wire collecting structure is provided with a rotary unit and a wire collecting unit, the rotary unit is connected with the wire collecting unit, the rotary unit is used for controlling the wire collecting unit to rotate, and the wire collecting unit is used for collecting wires; the movable grabbing structure comprises a movable unit and a grabbing unit, wherein the movable unit is used for driving the grabbing unit to move, and the grabbing unit is used for grabbing wires in the wire collecting unit; The bundling and supporting structure comprises a supporting unit and a bundling unit, wherein the movable grabbing structure grabs the wires onto the supporting unit, and the bundling unit is used for bundling the wires; and the collecting outlet structure is used for collecting the bundled wires and finishing discharging. Further, the wire pulling unit comprises a cylinder mounting plate, a wire pulling cylinder and a wire pulling cylinder, wherein the cylinder mounting plate is used for bearing the wire pulling cylinder, the wire pulling cylinder is connected with the wire pulling cylinder through a wire pulling fixing plate, the wire pulling cylinder is driven to move by the wire pulling cylinder, the wire pulling cylinder is connected with a