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CN-122009719-A - Digital cloth roll unloading equipment and method thereof

CN122009719ACN 122009719 ACN122009719 ACN 122009719ACN-122009719-A

Abstract

The invention relates to the technical field of textile printing and dyeing automation equipment, and discloses digital cloth roll unloading equipment which comprises symmetrically distributed equipment supports, an electric rotary divider, a visual identification mechanism and a visual system support, wherein the electric rotary divider is arranged in an equipment support area, a rotary disc is arranged at the output end of the electric rotary divider and is used for driving the rotary disc to rotate, cloth rolls are loaded on the rotary disc to be piled, the visual identification mechanism is arranged on one group of equipment supports and comprises a visual system support arranged on one group of equipment supports, and a 3D industrial camera is arranged on the visual system support and is used for identifying the spatial position of each cloth roll in the cloth roll piling. The invention realizes unmanned automation and digitization of the process of curling and shipping finished cloth at the shipping port of the textile printing and dyeing enterprise, greatly improves the production efficiency of the shipping of the textile printing and dyeing enterprise, and reduces the labor and production cost of the enterprise.

Inventors

  • HONG WEI
  • Shen Zhuer

Assignees

  • 浙江云尚工业科技有限公司

Dates

Publication Date
20260512
Application Date
20260310

Claims (8)

  1. 1. The digital cloth roll unloading device is characterized by comprising symmetrically distributed device brackets (11); the electric rotary divider (14) is arranged in the equipment support (11) area, a rotary disc (13) is arranged at the output end of the electric rotary divider (14) and used for driving the rotary disc (13) to rotate, and the rotary disc (13) is loaded with a cloth roll stacking (10); the visual identification mechanism is arranged on one group of equipment brackets (11) and comprises a visual system bracket (1) arranged on one group of equipment brackets (11), and a 3D industrial camera (2) is arranged on the visual system bracket (1) and is used for identifying the spatial position of each cloth roll in the cloth roll stacking (10); The unloading executing mechanism is integrated on the equipment bracket (11); The rotary driving assembly is arranged on the unloading executing mechanism and used for driving the cloth roll to rotate and discharge; the automatic unloading device also comprises a digital control device (9) which is electrically connected with the visual identification mechanism, the unloading execution mechanism and the rotary driving assembly and is used for receiving the identification information and controlling the mechanisms to work cooperatively, and simultaneously, automatically counting the unloading quantity and uploading data.
  2. 2. The digital cloth roll unloading device as claimed in claim 1, wherein the unloading executing mechanism comprises a moving slide rail (3) sliding between two groups of device brackets (11) and a connecting bracket (15) arranged on the moving slide rail (3), a rotating motor II (7) is fixedly arranged on the connecting bracket (15), and a rotating driving pulley (8) capable of transversely moving on the moving slide rail (3) is fixedly arranged at the output end of the rotating motor II (7).
  3. 3. The digital cloth roll unloading device as claimed in claim 2, wherein the unloading executing mechanism further comprises a sliding support (17) at one end of the moving sliding rail (3), a rotating motor III (16) is arranged on one side of the sliding support (17), a moving pulley (18) capable of sliding on the device support (11) is arranged at the output end of the rotating motor III (16), and the moving sliding rail (3) can slide up and down on the device support (11).
  4. 4. The digital cloth roll unloading device according to claim 3, wherein the rotary driving assembly comprises a connecting bracket (15) arranged on the moving sliding rail (3), a cylinder (6) is arranged on one side of the connecting bracket (15), a rotary motor I (5) is arranged at the output end of the cylinder (6), and a rotary driving clamp (4) is arranged at the output end of the rotary motor I (5).
  5. 5. A digital de-batching apparatus according to claim 1 wherein the apparatus frame (11) is provided with a buffer ramp abutment (12) on one side for receiving and guiding the rolls removed from the stack to the next process.
  6. 6. The digitized cloth roll unloading equipment as claimed in claim 1, wherein the digitized control device (9) comprises a touch screen device for man-machine interaction, instruction issuing, unloading progress display and data uploading.
  7. 7. A method of digitally de-batching a fabric roll according to any of claims 1 to 6 comprising the steps of: S1, carrying the yardage roll stacking (10) to a rotating disc (13) in the area of an equipment bracket (11) for placement by an AGV forklift or a manual pushing electric small forklift; S2, starting a visual recognition mechanism, automatically recognizing the position information of each independent cloth roll in the three-dimensional space in the cloth roll stacking (10) by using a 3D industrial camera (2), and transmitting the information to a digital control device (9); s3, an operator issues a starting instruction through a touch screen of the digital control device (9), or remotely starts the system through wireless equipment; S4, according to the identified cloth roll position information, the digital control device (9) controls the unloading executing mechanism and the rotary driving assembly to act cooperatively: the second rotating motor (7) and the rotating driving pulley (8) drive the connecting bracket (15) and the upper component thereof to move left and right on the moving slide rail (3); the rotating motor III (16) and the movable pulley (18) drive the movable slide rail (3) and the upper component thereof to move up and down on the equipment bracket (11); The rotary driving clamps (4) at the two ends are accurately contacted with the two end surfaces of the current top cloth roll; s5, starting an air cylinder (6), pushing the rotary motor I (5) and the rotary driving clamp (4) to extend towards the end face of the cloth roll, so that the rotary driving clamp (4) accurately clamps or abuts against the end face of the cloth roll; s6, driving the rotary driving clamp (4) to drive the cloth rolls to rotate by the rotary motor I (5), enabling the cloth rolls to be separated from the cloth roll stacking (10) and fall to the buffering slope base station (12), and entering the next working procedure; s7, sequentially unloading the top cloth rolls according to a preset sequence until each layer is unloaded; S8, controlling the electric rotary divider (14) to drive the rotary disc (13) to rotate by 90 degrees by the digital control device (9) so that the next layer of cloth roll becomes a new top layer, and repeating the steps S4 to S7 until all cloth rolls are discharged or the preset discharge quantity is reached; and S9, in the whole unloading process, the digital control device (9) automatically counts the unloading quantity and uploads data in real time, and supports progress display and instruction interaction.
  8. 8. The method for digitized cloth roll unloading of claim 7, wherein in S9, the digitized control device (9) supports the setting of the unloading quantity, the real-time monitoring of the unloading progress, the recording of the unloading log and the data docking with an upper system.

Description

Digital cloth roll unloading equipment and method thereof Technical Field The invention relates to the technical field of textile printing and dyeing automation equipment, in particular to digital cloth roll unloading equipment and a method thereof. Background In the industrial fields of textile, printing and dyeing, packaging and the like, the coil unloading operation of the cloth coil is one of core procedures for connecting links of production, storage, transportation and the like, and the operation efficiency, the precision and the safety of the coil unloading operation directly influence the continuity and the production cost control of the whole production line. Along with the rapid development of industrial automation and digitization technologies, industries such as spinning and the like gradually change to 'few humanization, intellectualization and zero error', and higher requirements are put forward on the automation level and the digital control capability of the cloth roll treatment, and the traditional cloth roll unloading mode and the existing related equipment are difficult to meet the development requirements of the industries; In the finished cloth hair curling and goods link of the traditional textile printing and dyeing enterprises, 2 workers are usually relied on to manually detach and carry the cloth rolls stacked vertically and horizontally one by one onto a conveying belt, the cloth rolls are carried to a carriage opening of a conveying vehicle by the conveying belt, and finally the cloth rolls are received and carried by the workers at the carriage opening and placed into a carriage. The process is extremely high in labor consumption and labor intensity, the unloading beat is seriously dependent on the manual speed, and the working efficiency is low. Meanwhile, the unloading output can not realize dynamic display, and still the manual statistics is needed, so that the unloading quantity can not be timely dataized, and the labor cost is further increased, so that the digital cloth unloading roll equipment and the method thereof are provided for solving the problems. Disclosure of Invention Aiming at the defects of the prior art, the invention provides digital cloth roll unloading equipment and a method thereof, which solve the problems that the manpower consumption is high, the labor intensity is high, the unloading beat depends on manpower to cause low efficiency, the unloading quantity needs to be counted manually, the data cannot be digitized in time, and the labor cost is further increased. In order to achieve the aim, the invention is realized by the following technical scheme that the digital cloth roll unloading device comprises symmetrically distributed device brackets; The electric rotary divider is arranged in the equipment support area, a rotary disc is arranged at the output end of the electric rotary divider and used for driving the rotary disc to rotate, and the rotary disc is loaded with cloth roll stacking; the visual identification mechanism is arranged on one group of equipment brackets and comprises a visual system bracket arranged on one group of equipment brackets, and a D industrial camera is arranged on the visual system bracket and used for identifying the spatial position of each cloth roll in the cloth roll stacking; The unloading executing mechanism is integrated on the equipment bracket; The rotary driving assembly is arranged on the unloading executing mechanism and used for driving the cloth roll to rotate and discharge; the automatic unloading device is characterized by further comprising a digital control device which is electrically connected with the visual identification mechanism, the unloading execution mechanism and the rotary driving assembly and used for receiving identification information and controlling the mechanisms to work cooperatively, and simultaneously, automatically counting the unloading quantity and uploading data. Preferably, the unloading executing mechanism comprises a moving sliding rail sliding between two groups of equipment brackets and a connecting bracket arranged on the moving sliding rail, a rotating motor II is fixedly arranged on the connecting bracket, and a rotary driving pulley capable of transversely moving on the moving sliding rail is fixedly arranged at the output end of the rotating motor II. Preferably, the unloading executing mechanism further comprises a sliding support at one end of the moving sliding rail, a rotating motor III is installed on one side of the sliding support, a moving pulley capable of sliding on the equipment support is installed at the output end of the rotating motor III, and the moving sliding rail can slide up and down on the equipment support. Preferably, the rotary driving assembly comprises a connecting bracket arranged on the moving slide rail, a cylinder arranged on one side of the connecting bracket, a first rotary motor is arranged at the output end of the cylinder, and a rotary