CN-122009822-A - Partition board inserting mechanism

CN122009822ACN 122009822 ACN122009822 ACN 122009822ACN-122009822-A

Abstract

The invention discloses a baffle inserting mechanism, in particular to the technical field of baffle production, which comprises a frame, a first feeding conveying device and a second feeding conveying device which are arranged on the frame, wherein the first feeding conveying device and the second feeding conveying device are used for conveying a baffle, supporting columns are arranged at the bottoms of the first feeding conveying device and the second feeding conveying device, and a baffle leveling mechanism is arranged at the top of the first feeding conveying device and the second feeding conveying device. According to the invention, high-precision positioning of the transfer and insertion of the partition board is realized, the processing precision and the insertion qualification rate of the partition board are improved, seamless connection and automatic triggering of various procedures are realized, the optimal suction angle is automatically calculated by the controller according to the specification parameters of the partition board, the vacuum degree is monitored in real time to carry out feedback fine adjustment, so that the suction success rate of the single-specification partition board is improved, the equipment can adapt to the expansion of the specification types of the partition board, the transformation time is shortened, and a shaping module can be newly added, the insertion path is adjusted or the multi-specification adaptation capability is expanded according to the actual production requirements.

Inventors

Yin Haofan
XIAO WUYUN
LIU LIYONG
ZHENG JUN
CHEN ZHIQIANG

Assignees

上海沃迪智能装备股份有限公司

Dates

Publication Date: 20260512
Application Date: 20260408

Claims (7)

1. The baffle inserting mechanism comprises a frame (1), a first feeding conveying device (2) and a second feeding conveying device (3) which are arranged on the frame (1), wherein the first feeding conveying device (2) and the second feeding conveying device (3) are used for conveying a baffle (18), and the baffle inserting mechanism is characterized in that support columns (4) are arranged at the bottoms of the first feeding conveying device (2) and the second feeding conveying device (3), baffle leveling mechanisms are arranged at the tops of the first feeding conveying device (2) and the second feeding conveying device (3), and a bending-preventing baffle flattening mechanism is arranged near the outlet end of the first feeding conveying device (2) and the second feeding conveying device (3), and a double-channel baffle inserting mechanism is arranged in the frame (1) and used for transferring and inserting the flattened baffle (18); The baffle leveling mechanism comprises a fixing frame (5), a first air cylinder (6), a second air cylinder (8), a first leveling plate (9), a mounting frame (13), a third air cylinder (14) and a second leveling plate (15), wherein the fixing frame (5) and the mounting frame (13) are fixedly arranged at the tops of the first feeding conveying device (2) and the second feeding conveying device (3), the first air cylinder (6) is arranged on the fixing frame (5) and is in driving connection with the first leveling plate (9), the second air cylinder (8) is arranged at the sides of the first feeding conveying device (2) and the second feeding conveying device (3) through a fixing plate (7) and is in driving connection with the first leveling plate (9), and the third air cylinder (14) is arranged at the top of the mounting frame (13) and drives the second leveling plate (15) to move up and down through a through hole (16) formed in the top of the mounting frame (13). The anti-bending baffle pushing mechanism comprises a side fixing frame (20), a pushing cylinder (21) and a baffle pushing plate (22), wherein the pushing cylinder (21) is fixed on one side of the side fixing frame (20), and the output end of the pushing cylinder is connected with the baffle pushing plate (22); The double-channel partition board inserting mechanism comprises a supporting frame (28), an X-axis electric sliding table (29), a moving table (30), a Y-axis electric sliding table (31) and a Z-axis electric sliding table (32), wherein the supporting frame (28) is fixed inside the frame (1), the X-axis electric sliding table (29) is arranged on the supporting frame (28) and is in driving connection with the moving table (30), and the Y-axis electric sliding table (31) and the Z-axis electric sliding table (32) are sequentially connected and are used for driving an end effector to move; The mounting frame (13) is also provided with a first sensor (11) and a second sensor (17) for detecting the position of the partition plate (18), and the first sensor (11) and the second sensor (17) are both in signal connection with a controller; When the first sensor (11) detects that the partition board (18) reaches a preset position, a signal is sent to the controller, and the controller controls the first air cylinder (6) and the second air cylinder (8) to act so as to drive the first flattening plate (9) to flatten the partition board (18); When the second sensor (17) detects that the partition plate (18) is at the leveling station, a signal is sent to the controller, and the controller controls the third cylinder (14) to act so as to drive the second leveling plate (15) to level the partition plate (18) secondarily.
2. The partition board inserting mechanism according to claim 1, wherein the mounting frame (13) is further provided with an outlet anti-falling mechanism, the outlet anti-falling mechanism comprises a plurality of outlet anti-falling baffle wheels (19), a rotating plate (24) and an outlet material blocking rod (27), the rotating plate (24) is driven by a telescopic cylinder (23), the outlet anti-falling baffle wheels (19) are respectively arranged on the side face and the top of the mounting frame (13), one end of the telescopic cylinder (23) is hinged to the bottom of the side fixing frame (20), the other end of the telescopic cylinder is hinged to the rotating plate (24), the rotating plate (24) is fixedly connected with a rotating shaft (25), the rotating shaft (25) is in rotary connection with the first feeding conveying device (2) and the second feeding conveying device (3), and the outlet material blocking rod (27) is fixed on the outer side of the rotating shaft (25).
3. The partition board inserting mechanism according to claim 1, wherein the first sensor (11) is fixed on the sides of the first feeding conveying device (2) and the second feeding conveying device (3) through a mounting plate (10), detection ports (12) for allowing laser of the first sensor (11) to pass through are formed in the surfaces of the two sides of the first feeding conveying device (2) and the surfaces of the two sides of the second feeding conveying device (3), and the second sensor (17) is symmetrically arranged on the two sides of the mounting frame (13).
4. The partition board inserting mechanism according to claim 1, wherein the bottom of the movable platform (30) is slidably connected with a fixed slide rail (34) through a sliding block (33), and the fixed slide rail (34) is fixedly installed on the supporting frame (28).
5. The partition board inserting mechanism according to claim 1, wherein a first moving plate (35) is connected to the bottom of the Z-axis electric sliding table (32), a driving air cylinder (37) is hinged to the bottom of the first moving plate (35), an output end of the driving air cylinder (37) is hinged to a second moving plate (38), a first rotating rod (39) is hinged to the bottom of the second moving plate (38), the first rotating rod (39) is fixedly connected with a rotating rod (40), the rotating rod (40) is rotatably connected with a connecting plate (36), and a mounting rod (42) with a sucker (26) is fixedly connected to the bottom of the rotating rod (40); The controller is further configured to: Receiving input specification parameters of the partition board or identifying identification information on the partition board; Calculating an optimal suction angle of the suction cup (26) according to the specification parameters of the partition plate; Controlling the expansion and contraction amount of the driving cylinder (37) to drive the rotating rod (40) to rotate to the optimal suction angle; The vacuum level of the suction cup (26) is monitored in real time during the suction process, and when the vacuum level is lower than a threshold value, the driving cylinder (37) is finely tuned to optimize the suction angle.
6. The partition board inserting mechanism according to claim 5, wherein a second rotating rod (41) is fixedly connected to the bottom of the rotating rod (40), the second rotating rod (41) is fixedly connected with the mounting rod (42), and the number of the sucking discs (26) is multiple and uniformly arranged on the mounting rod (42).
7. The partition board inserting mechanism according to claim 1, wherein the first feeding and conveying device (2) and the second feeding and conveying device (3) can independently or synchronously operate.

Description

Partition board inserting mechanism Technical Field The invention relates to the technical field of partition plate production, in particular to a partition plate inserting mechanism. Background In many fields such as battery manufacturing, packaging, electronic component assembly, etc., the separator is used as a key component for separating, protecting or supporting, and the quality and efficiency of the insertion directly affect the performance stability and production capacity of the terminal product. The existing partition board inserting equipment is triggered by mechanical stop block positioning and independent sensors in the working procedures of feeding, shaping, inserting and the like, the working procedures are operated independently, accurate signal linkage is lacked, a leveling mechanism and an inserting mechanism need to wait for manual confirmation or mechanical positioning to be completed, a waiting interval of 1-2 seconds exists, secondary bending deformation of the partition board is caused after leveling to before absorbing, and the inserting qualification rate is insufficient; In addition, some existing baffle inserting equipment at present adopts a fixed connecting rod mechanism to synchronize a connecting rod assembly, a swing arm and a cylinder assembly for adjusting the suction cup angle, so that the swinging of the fixed angle can only be realized, the best suction angle requirement of different specifications of baffles can not be met, when the specifications of the baffles are changed, the connecting rod is required to be replaced manually or the machine is regulated to limit, the type changing time is long, a real-time feedback regulation mechanism is lacked, the suction failure rate is high, and the flexible production requirement can not be met; Most of the existing equipment is designed in a single way, and when products with different specifications are processed, the equipment is required to be shut down for changing the shape or be configured with a plurality of pieces of equipment, even if a double-way structure exists, the differentiated angle control of the partition boards with different specifications cannot be realized, the equipment investment is high, the cost is high, the occupied space is large, the production plan and the scheduling are complex, and the equipment cannot adapt to the production trend of diversification and small batches. Disclosure of Invention In order to overcome the above-mentioned drawbacks of the prior art, the present invention provides a spacer insertion mechanism to solve the above-mentioned problems set forth in the background art. The invention provides a partition board inserting mechanism, which comprises a frame, a first feeding conveying device and a second feeding conveying device, wherein the first feeding conveying device and the second feeding conveying device are arranged on the frame, the first feeding conveying device and the second feeding conveying device are used for conveying partition boards, supporting columns are arranged at the bottoms of the first feeding conveying device and the second feeding conveying device, a partition board leveling mechanism is arranged at the top of the first feeding conveying device and the second feeding conveying device, and an anti-bending partition board leveling mechanism is arranged near the outlet ends of the first feeding conveying device and the second feeding conveying device; The baffle leveling mechanism comprises a fixing frame, a first air cylinder, a second air cylinder, a first leveling plate, a mounting frame, a third air cylinder and a second leveling plate, wherein the fixing frame and the mounting frame are fixedly arranged at the tops of the first feeding conveying device and the second feeding conveying device, the first air cylinder is arranged on the fixing frame and is in driving connection with the first leveling plate, the second air cylinder is arranged on the side of the first feeding conveying device and the side of the second feeding conveying device through a fixing plate and is in driving connection with the first leveling plate, and the third air cylinder is arranged at the top of the mounting frame and is used for driving the second leveling plate to pass through a through hole formed in the top of the mounting frame to perform lifting movement; The anti-bending baffle pushing mechanism comprises a side fixing frame, a pushing cylinder and a baffle pushing plate, wherein the pushing cylinder is fixed on one side of the side fixing frame, and the output end of the pushing cylinder is connected with the baffle pushing plate; The double-channel baffle inserting mechanism comprises a support frame, an X-axis electric sliding table, a moving table, a Y-axis electric sliding table and a Z-axis electric sliding table, wherein the support frame is fixed inside the frame, the X-axis electric sliding table is installed on the support frame and is in driving connection