CN-122009851-A - Digital ginned cotton stacking method and device

CN122009851ACN 122009851 ACN122009851 ACN 122009851ACN-122009851-A

Abstract

The application discloses a digital ginned cotton stacking method and a device, and relates to the field of cotton stacking; the quality data are fiber strength, fiber length or micronaire values, N quality threshold intervals are preset, each threshold interval corresponds to a warehouse, each warehouse corresponds to a transportation route, the quality data of the ginned cotton are divided into the corresponding quality threshold intervals, a target warehouse and a transportation route corresponding to the ginned cotton are generated, and the ginned cotton is transported to the target warehouse for stacking according to the transportation route. The application realizes the classified stacking of ginned cotton with different qualities, and is convenient for managing and taking ginned cotton.

Inventors

ZHANG RUOYU
ZHANG YIKANG
WU CHAO
GONG FAN
HUANG SHICONG
CHANG JINQIANG
ZHAI ZHIQIANG
YAN WENBIN
XU YIWEN

Assignees

石河子大学

Dates

Publication Date: 20260512
Application Date: 20260414

Claims (10)

1. A digital ginned cotton stacking method is characterized in that, the digital ginned cotton stacking method comprises the following steps: Acquiring quality data of ginned cotton, wherein the quality data is fiber strength, fiber length or Markov value; presetting N quality threshold intervals, wherein each threshold interval corresponds to a warehouse, and each warehouse corresponds to a transportation route; Dividing the quality data of the ginned cotton into a corresponding quality threshold interval, and generating a target warehouse and a transport route corresponding to the ginned cotton; and transporting the ginned cotton to the target warehouse for stacking according to the transportation route.
2. The method according to claim 1, wherein the surrounding environment of the transportation route is identified and recorded during the transportation of the lint to the target warehouse for stacking according to the transportation route, and a new transportation route is automatically planned when an obstacle is identified.
3. The method according to claim 1, wherein the quality data of the ginned cotton is acquired twice during the process of stacking the ginned cotton to the target warehouse according to the transportation route, and the quality data of the ginned cotton is compared to determine whether the quality data of the ginned cotton is the same; If the two types of the ginned cotton are the same, continuing to transport the ginned cotton to the target warehouse, and if the two types of the ginned cotton are different, suspending the transportation of the ginned cotton.
4. The method of claim 2, further comprising, after transporting the lint to the target warehouse for stacking according to the transport route: Binding the stacking position coordinates and the stacking completion time of the ginned cotton with the quality data of the ginned cotton to generate a ginned cotton ID, wherein the ginned cotton ID is used for tracing the quality of the ginned cotton.
5. A digital lint stacking device, characterized in that the digital lint stacking method device comprises: the detection equipment is used for detecting initial quality data of the ginned cotton, wherein the quality data is fiber strength, fiber length or micronaire value; The scanning device is used for scanning the mark on the lint bag, acquiring the quality data of the lint, and uploading the quality data of the lint to the cloud platform, wherein the mark comprises a two-dimensional code, a bar code or an RFID chip; the cloud platform is used for presetting N quality threshold intervals, dividing the quality data of the ginned cotton into the quality threshold intervals and generating warehouse positions corresponding to the quality threshold intervals; The intelligent transportation equipment is used for transporting the ginned cotton to the warehouse for stacking; And the man-machine interaction device is used for displaying the stacking operation progress of the ginned cotton, the intelligent transportation equipment and the cloud platform state in real time and alarming when the stacking operation progress of the ginned cotton, the intelligent transportation equipment and the cloud platform state are abnormal.
6. The digital ginned cotton stacking device according to claim 5, wherein the intelligent transportation device comprises a transportation rail, an intelligent sorting device and a stacking device; the starting end of each second transportation track is connected with the terminal end of the first transportation track; the first transportation rail is provided with a scanning device which is used for scanning the mark on the ginned cotton bag once to acquire the quality data of the ginned cotton; The intelligent sorting device is arranged at the joint of the first conveying track and the second conveying track and is used for sorting the ginned cotton packages to the second conveying track according to the first grading stacking instruction; The terminal end of each second transportation track is provided with a stacking operation area; The stacking equipment is used for clamping and transporting the lint bags in the stacking operation area to the warehouse for stacking.
7. The digital ginned cotton stacking device according to claim 6, wherein the stacking apparatus is preset with different transport routes corresponding to the target warehouse; The stacking device identifies and records the surrounding environment of the transportation route, and when the transportation route is identified to have an obstacle, a new route is automatically planned.
8. The digital ginned cotton stacking device as recited in claim 7, wherein the stacking apparatus comprises a multi-degree-of-freedom mechanical arm, a gantry rectangular robot, or a rail-type traveling carriage provided with a mechanical arm.
9. The digital ginned cotton stacking device according to claim 7, wherein the stacking apparatus is provided with a scanning device and a positioning device; the scanning device is used for carrying out secondary scanning on the identification of the ginned cotton before the ginned cotton is transported to the warehouse for stacking, obtaining quality data of the ginned cotton, and uploading the quality data of the ginned cotton obtained by the secondary scanning to the cloud platform; The positioning device is used for positioning the lint bags after stacking is completed and uploading the positioning to the cloud platform.
10. The digital ginned cotton stacking device of claim 9, wherein the cloud platform is further configured to: Comparing whether the quality data of the ginned cotton obtained by the two scans are the same or not, if so, continuing to transport the ginned cotton package to the target warehouse, and if not, suspending the transport of the ginned cotton package; Binding the time after stacking and the positioning of the lint package after stacking with the information contained in the mark to generate a lint package ID, wherein the lint package ID is used for tracking the quality of the lint package.

Description

Digital ginned cotton stacking method and device Technical Field The application relates to the field of cotton stacking, in particular to a digital lint stacking method and device. Background In the cotton processing field, cotton is compacted and formed into cotton bales by a packer, and then the cotton bales are transported to a designated field for stacking and storage. The link is a key node for connecting cotton processing and warehouse logistics, and the efficiency and the management level of the key node directly influence the operation cost and the product quality traceability of enterprises. However, at present, cotton stacking is only used for mechanically stacking cotton together, and cotton with different quality cannot be effectively classified for the same batch, so that the quality of the sold cotton is uneven, and enterprises cannot sell the cotton in grades according to the quality. In addition, the placement place of the ginned cotton bag is unknown, so that the subsequent quality tracing on the aspect of storage of the ginned cotton bag cannot be realized. Therefore, a method for classifying and storing ginned cotton with different quality is needed, which is convenient for picking up ginned cotton and tracing quality. Disclosure of Invention The application aims to provide a digital ginned cotton stacking method and device, which can realize classified storage of ginned cotton with different qualities. In order to achieve the above object, the present application provides the following solutions: In a first aspect, the present application provides a digital lint stacking method, the digital lint stacking method comprising: Acquiring quality data of ginned cotton, wherein the quality data is fiber strength, fiber length or Markov value; presetting N quality threshold intervals, wherein each threshold interval corresponds to a warehouse, and each warehouse corresponds to a transportation route; Dividing the quality data of the ginned cotton into a corresponding quality threshold interval, and generating a target warehouse and a transport route corresponding to the ginned cotton; and transporting the ginned cotton to the target warehouse for stacking according to the transportation route. And identifying and recording the surrounding environment of the transportation route in the process of transporting the ginned cotton to the target warehouse for stacking according to the transportation route, and automatically planning a new transportation route when identifying that an obstacle exists. During the process of transporting the ginned cotton to the target warehouse for stacking according to the transportation route, secondarily acquiring the quality data of the ginned cotton, and comparing whether the quality data of the ginned cotton are the same or not; If the two types of the ginned cotton are the same, continuing to transport the ginned cotton to the target warehouse, and if the two types of the ginned cotton are different, suspending the transportation of the ginned cotton. After the ginned cotton is transported to the target warehouse for stacking according to the transportation route, the method further comprises the following steps: Binding the stacking position coordinates and the stacking completion time of the ginned cotton with the quality data of the ginned cotton to generate a ginned cotton ID, wherein the ginned cotton package ID is used for tracing the quality of the ginned cotton. In a second aspect, the present application provides a digital lint stacking apparatus, comprising: the detection equipment is used for detecting initial quality data of the ginned cotton, wherein the quality data is fiber strength, fiber length or micronaire value; The scanning device is used for scanning the mark on the lint bag, acquiring the quality data of the lint, and uploading the quality data of the lint to the cloud platform, wherein the mark comprises a two-dimensional code, a bar code or an RFID chip; the cloud platform is used for presetting N quality threshold intervals, dividing the quality data of the ginned cotton into the quality threshold intervals and generating warehouse positions corresponding to the quality threshold intervals; The intelligent transportation equipment is used for transporting the ginned cotton to the warehouse for stacking; And the man-machine interaction device is used for displaying the stacking operation progress of the ginned cotton, the intelligent transportation equipment and the cloud platform state in real time and alarming when the stacking operation progress of the ginned cotton, the intelligent transportation equipment and the cloud platform state are abnormal. The intelligent transportation equipment specifically comprises a transportation track, an intelligent sorting device and stacking equipment; the starting end of each second transportation track is connected with the terminal end of the first transportation track; the first transportation